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Automatic Transmission Assembly: Installation

  1. Replace the differential side oil seal with new one. < Ref. to REPLACEMENT , Differential Side Retainer Oil Seal. >
    NOTE: Replacement is not necessary when new oil seal has been installed.
  2. Install the rear cushion rubber to transmission assembly.

    Tightening torque: 39 N.m (4.0 kgf-m, 29 ft-lb) 

  3. Install the ST to converter case.

    ST 498277200 STOPPER SET

    Fig 1: Identifying ST To Converter Case
    G05002491
  4. Install the transmission onto engine.
    1. Gradually raise the transmission with transmission jack.
      Fig 2: Identifying Transmission
      G05002490
    2. Engage them at splines.
    3. While gradually lifting the transmission jack, turn the screw of engine support, and then tilt the engine forward.
  5. Install the transmission rear crossmember.

    Tightening torque: 

    T1: 35 N.m (3.6 kgf-m, 26 ft-lb) 

    T2: 70 N.m (7.1 kgf-m, 51.6 ft-lb) 

    Fig 3: Identifying Transmission Rear Crossmember Bolts
    G05002493
  6. Take off the transmission jack.
  7. Tighten the nuts and bolts which hold the lower side of transmission to engine.

    Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 4: Locating Gasket Lower Side Of Transmission To Engine
    G05002488
  8. Tighten the bolt of clutch housing cover.
  9. Lower the vehicle.
  10. Connect the engine and transmission.
    1. Remove the ST from converter case.
      NOTE: Be careful not to drop the ST into the converter case when removing ST.

      ST 498277200 STOPPER SET

    2. Install the starter.

      < Ref. to INSTALLATION , Starter. >

    3. Tighten the bolt which holds the upper side of transmission to engine.

      Tightening torque: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

      Fig 5: Locating Gasket Upper Side Of Transmission
      G05002484
  11. Install the torque converter clutch to drive plate.
    1. Tighten the bolts which hold the torque converter clutch to drive plate.
    2. While rotating the crank pulley in the direction of engine rotation little by little, tighten all the bolts.

      Tightening torque: 25 N.m (2.5 kgf-m, 18.4 ft-lb) 

      Fig 6: Identifying Torque Converter Clutch Housing Bolts
      G05002480
    3. Clog the plug onto service hole.
    4. Install the V-belt cover.
  12. Remove the STS.

    ST 41099AC000 ENGINE SUPPORT ASSY

    Fig 7: Identifying Pitching Stopper Bracket
    G05002483
  13. Install the pitching stopper bracket.

    Tightening torque: 41 N.m (4.2 kgf-m, 30.2 ft-lb) 

  14. Install the pitching stopper.

    Tightening torque: 

    T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    T2: 58 N.m (5.9 kgf-m, 43 ft-lb) 

    Fig 8: Identifying Pitching Stopper
    G05002498
  15. Install the throttle body. < Ref. to INSTALLATION - H4SO , Throttle Body. > < Ref. to INSTALLATION - H4DOTC , Throttle Body. >
  16. Lift-up the vehicle.
  17. Replace the snap ring of front drive shaft with a new one.
  18. Apply grease to the oil seal lips.
  19. Install the ST to side retainer.

    ST 28399SA010 OIL SEAL PROTECTOR

    Fig 9: Identifying ST To Side Retainer
    G05002499
  20. Align the spline of front differential shaft to that of differential bevel gear for insertion, and remove them using ST.

    ST 28399SA010 OIL SEAL PROTECTOR

  21. Insert the front drive shaft into transmission securely by pressing the front housing from outside.
    Fig 10: Identifying Front Housing From Outside
    G05002500
  22. Install the ball joint into housing.
  23. Connect the stabilizer link to transverse link, and tighten the bolts.
    NOTE: Use a new self-locking nut.

    Tightening torque: 

    T1: 30 N.m (3.1 kgf-m, 22.1 ft-lb) 

    T2: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    Fig 11: Identifying Stabilizer Link To Transverse Link And Bolts
    G05002501
  24. Install the shift select cable onto select lever.

    < Ref. to INSTALLATION , Select Cable. >

  25. Install the oil charge pipe, and connect the ATF cooler hoses to pipe.
    Fig 12: Identifying Oil Charge Pipe
    G05002486
  26. Install the propeller shaft.

    < Ref. to INSTALLATION , Propeller Shaft. >

  27. Install the rear exhaust pipe and muffler assembly.

    Non-turbo model

    < Ref. to INSTALLATION , Rear Exhaust Pipe. > < Ref. to INSTALLATION , Muffler. >

    Turbo model

    < Ref. to INSTALLATION , Rear Exhaust Pipe. > < Ref. to INSTALLATION , Muffler. >

  28. Install the front and center exhaust pipe. (Non-turbo model)

    < Ref. to INSTALLATION , Front Exhaust Pipe. >

  29. Install the center exhaust pipe. (Turbo model)

    < Ref. to INSTALLATION , Center Exhaust Pipe. >

  30. Install the under cover.
  31. Lower the vehicle.
  32. Install the ATF level gauge.
    Fig 13: Identifying ATF Level Gauge
    G05002503
  33. Connect the following connectors.
    1. Transmission harness connectors
    2. Transmission ground terminal
  34. Install the air intake chamber stay.

    Tightening torque: 16 N.m (1.6 kgf-m, 11.8 ft-lb) 

  35. Install the air intake chamber and intake duct. (Non-turbo model) < Ref. to INSTALLATION , Air Intake Chamber. >
  36. Install the intercooler. (Turbo model)

    < Ref. to INSTALLATION , Intercooler. >

  37. Connect the battery ground cable.
  38. Fill ATF up to the middle of the "COLD" side on level gauge by using oil charge pipe. < Ref. to AUTOMATIC TRANSMISSION FLUID . >
  39. Take off the vehicle from lift arms.
  40. Check select lever operation.

    < Ref. to INSPECTION , Inhibitor Switch. >

  41. Bleed air from control valve.

    < Ref. to PROCEDURE , Air Bleeding of Control Valve. >

  42. Check the ATF level. < Ref. to AUTOMATIC TRANSMISSION FLUID . >
  43. Perform the advance operation of learning control.

    < Ref. to FACILITATION OF LEARNING CONTROL , OPERATION, Subaru Select Monitor. >

  44. Check the road test.

    < Ref. to ROAD TEST . >

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