FixVault

MT Gear Shift Lever: Assembly: 5MT

NOTE:
  • Clean all the parts before assembly.
  • Apply grease [SUNLIGHT 2 (Part No. 003602010) or equivalent] to each part.
  1. Mount the bushing and cushion rubber on the stay.
    Fig 1: Identifying Bushing And Cushion Rubber
    G05002364Courtesy of SUBARU OF AMERICA, INC.
  2. Install the bushing and spacer to boss.
    Fig 2: Identifying Bushing And Spacer
    G05002365Courtesy of SUBARU OF AMERICA, INC.
  3. Using new self-locking nuts, install the boss to the joint.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 3: Identifying Boss
    G05002348Courtesy of SUBARU OF AMERICA, INC.
  4. Install the snap ring to gear shift lever and install the bushing.
    NOTE: Apply grease to the bushing.
    Fig 4: Identifying Bushing
    G05002367Courtesy of SUBARU OF AMERICA, INC.
  5. Apply grease to the bushing and O-ring, and then install to the gear shift lever.
    Fig 5: Identifying Bushing, Snap Ring And O-Ring
    G05002368Courtesy of SUBARU OF AMERICA, INC.
  6. Apply sufficient grease into boss, and then install the gear shift lever to the stay.
    Fig 6: Identifying Gear Shift Lever
    G05002369Courtesy of SUBARU OF AMERICA, INC.
  7. Install the washer and snap ring.
    Fig 7: Identifying Snap Ring
    G05002370Courtesy of SUBARU OF AMERICA, INC.
  8. Insert the gear shift lever and rod into boot hole.
  9. Install the rod.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 8: Identifying Rod, Lever And Stay
    G05002371Courtesy of SUBARU OF AMERICA, INC.
  10. Install a new lock wire.
    Fig 9: Locating Lock Wire
    G05002372Courtesy of SUBARU OF AMERICA, INC.
    NOTE:
    • Install the lock wire to the stay groove.
    • Bend the extra wire to same direction of lock wire winding.
    Fig 10: Identifying Inner Boot, Lock Wire And Stay
    G05002373Courtesy of SUBARU OF AMERICA, INC.
  11. Check the swing torque of rod in relation to the gear shift lever.
  12. Check that there is no excessive play and that parts move smoothly.