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Section 18 (Cooling System (H4DOTC)): Radiator: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Attach the radiator lower cushion to the hole on the radiator lower bracket.
    Fig 1: Identifying Radiator Lower Cushions Holes On Radiator Lower Bracket
    G04997848
  2. Install the radiator to vehicle.
    NOTE: Make pins on the lower side of radiator be fitted into the radiator lower cushions on body side.
  3. Install the radiator upper brackets and tighten the bolts.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 2: Locating Radiator Upper Brackets Bolts
    G04989717
  4. Connect the two coolant filler tank hoses to the radiator.
    Fig 3: Identifying Coolant Filler Tank Hoses
    G05021460
  5. Connect the radiator inlet hose (A).
  6. Install the hood stay holder (B).
    Fig 4: Identifying Hood Stay Holder (B)
    G05021459
  7. Install the reservoir tank. < Ref. to INSTALLATION , Reservoir Tank. >
  8. Connect the over flow hose.
  9. Install the air intake duct.

    < Ref. to INSTALLATION , Air Intake Duct. >

  10. Lift-up the vehicle.
  11. Connect the ATF cooler hoses. (AT model)
    Fig 5: Identifying ATF Cooler Hoses (AT Model)
    G05018879
  12. Connect the radiator outlet hose.
    Fig 6: Identifying Radiator Outlet Hose
    G05021449
  13. Connect the connectors to the radiator main fan motor (A) and sub fan motor (B).
    Fig 7: Identifying Connectors To Radiator Main Fan Motor (A)
    G05021455
    Fig 8: Identifying Connectors To Sub Fan Motor (B)
    G05021456
  14. Install the heat shield cover. (AT model)
    Fig 9: Locating Heat Shield Cover Bolts (AT Model)
    G05021454
  15. Install the under cover.
  16. Lower the vehicle.
  17. Connect the battery ground cable to the battery.
    Fig 10: Connecting Battery Ground Cable To Battery
    G05019586
  18. Fill engine coolant.

    < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >

  19. Check the ATF level. < Ref. to INSPECTION , Automatic Transmission Fluid. >
  20. Install the collector cover.