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Section 17 (Engine Mechanical (H4SO)): General Description: Specification

WARNING: This page is about a different car, the 2006 Subaru Outback and 2006 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
GENERAL SPECIFICATIONS

  Model 2.5 L
Engine Cylinder arrangement Horizontally opposed, liquid cooled, 4-cylinder, 4-stroke gasoline engine
Valve system mechanism Belt driven Single overhead camshaft 4 valve cylinder
Bore x Stroke mm (in) 99.5x79.0 (3.917x3.110)
Piston displacement cm3 (cu. in) 2,457(150)
Compression ratio 10.0
Compression pressure (at 350 RPM) kPa (kg/cm2 , psi) 1,020 - 1,275 (10.4 - 13.0, 148 - 185)
Number of piston rings Pressure ring: 2, Oil ring: 1
Intake valve timing Constant Open BTDC 0°
Close ABDC 58°
Low speed Open BTDC 0°
Close ABDC -50°
High speed Open BTDC 14°
Close ABDC 62°
Exhaust valve timing Open BBDC46°
Close ATDC14°
Valve clearance mm (in) Intake 0.20±0.04 (0.0079±0.0016)
Exhaust 0.25±0.04 (0.0098±0.0016)
Idling speed [at neutral position on MT, or "P" or "N" position on AT] RPM MT 650±100(Noload)
850±100 (A/C ON)
AT 700±100(Noload)
850±100 (A/CON)
Ignition order 1 → 3 → 2 → 4
Ignition Timing BTDC/ MT 10°±8°/650
RPM AT 15°±8°/700
US: undersize OS: oversize
BELT TENSION ADJUSTER SPECIFICATION

Belt tension adjuster Protrusion of adjuster rod mm (in) 5.2 - 6.2 (0.205 - 0.244)
Bolt tensioner Spacer O.D. mm (in) 17.955 - 17.975 (0.7069 - 0.7077)
Tensioner bushing I.D. mm (in) 18.00 - 18.08 (0.7087 - 0.7118)
Clearance between spacer and bushing mm (in) Standard 0.025 - 0.125 (0.0010 - 0.0049)
Side clearance of spacer mm (in) Standard 0.20 - 0.55 (0.0079 - 0.0217)
Valve rocker arm Clearance between shaft and arm mm (in) Standard 0.020 - 0.054 (0.0008 - 0.0021)
Camshaft Bending limit mm (in) 0.025(0.0010)
Thrust clearance mm (in) Standard 0.030 - 0.090 (0.0012 - 0.0035)
Cam lobe height mm (in) Intake Constant Standard 40.075 - 40.175 (1.5778 - 1.5817)
Low speed Standard 35.182 - 35.282(1.3851 -1.3891)
High speed Standard 40.315 - 40.415 (1.5872 - 1.5911)
Exhaust Standard 40.088 - 40.188 (1.5783 - 1.5822)
Camshaft journal O.D. mm (in) 31.928 - 31.945 (1.2570 - 1.2577)
Camshaft journal hole I.D. mm (in) 32.000 - 32.018 (1.2598 - 1.2605)
Oil clearance mm (in) Standard 0.055 - 0.090 (0.0022 - 0.0035)
Cylinder head Surface warpage limit (Mating surface with cylinder block) mm (in) 0.03(0.001)
Grinding limit mm (in) 0.1 (0.004)
Standard height mm (in) 97.5 (3.84)
Valve seat Seating angle 90°
Contacting width mm (in) Intake Standard 0.8-1.4(0.03 - 0.055)
Exhaust Standard 1.2-1.8(0.047 - 0.071)
Valve guide Inside diameter mm (in) 6.000 - 6.012 (0.2362 - 0.2367)
Protrusion above head mm (in) Intake 20.0 - 21.0 (0.787 - 0.827)
Exhaust 16.5-17.5(0.650 - 0.689)
Valve Head edge thickness mm (in) Intake Standard 0.8-1.2(0.03 - 0.047)
Exhaust Standard 1.0 - 1.4 (0.039 - 0.055)
Stem outer diameter mm (in) Intake 5.950 - 5.965 (0.2343 - 0.2348)
Exhaust 5.945 - 5.960 (0.2341 - 0.2346)
Valve stem gap mm (in) Standard Intake 0.035 - 0.062 (0.0014 - 0.0024)
Exhaust 0.040 - 0.067 (0.0016 - 0.0026)
Limit - 0.15(0.0059)
Overall length mm (in) Intake 120.6 (4.75)
Exhaust 121.7 (4.79)
Valve spring Free length mm (in) 55.2(2.173)
Squareness 2.5°, 2.4 (0.094) or less
Tension/spring height N (kgf, lb)/mm (in) Set 235.3 - 270.7 (24 - 27.6, 52.9 - 60.8)/ 45.0(1.772)
Lift 578.9 - 639.9 (59.1 - 65.3, 130.3 - 143.9)/34.7 (1.366)
Cylinder block Surface warpage limit (mating with cylinder head) mm (in) 0.025 (0.00098)
Grinding limit mm (in) 0.1 (0.004)
Standard height mm (in) 201.0(7.91)
Cylinder inner diameter mm (in) Standard A 99.505 - 99.515 (3.9175 - 3.9179)
B 99.495 - 99.505 (3.9171 - 3.9175)
Taper mm (in) Standard 0.015(0.0006)
Out-of-roundness mm (in) Standard 0.010(0.0004)
Piston clearance mm (in) Standard -0.010 - 0.010 (-0.00039 - 0.00039)
Cylinder boring limit (Diameter) mm (in) 0.5 (0.020)
Piston Outer diameter mm (in) Standard A 99.505 - 99.515 (3.9175 - 3.9179)
B 99.495 - 99.505 (3.9171 - 3.9175)
0.25 (0.0098) OS 99.745 - 99.765 (3.9270 - 3.9278)
0.50(0.0197) OS 99.995 - 100.015 (3.9368 - 3.9376)
Piston pin specified diameter mm (in) 23.000 - 23.006 (0.9055 - 0.9057)
Piston pin Outer diameter mm (in) 22.994 - 23.000 (0.9053 - 0.9055)
Clearance between piston and piston pin: mm (in) Standard 0.004 - 0.008 (0.0002 - 0.0003)
Degree of fit Piston pin must be fitted into position with thumb at 20°C (68°F).
Piston ring Ring closed gap mm (in) Top ring Standard 0.20 - 0.35 (0.0079 - 0.0138)
Second ring Standard 0.37 - 0.52 (0.0144 - 0.0203)
Oil ring Standard 0.20 - 0.50 (0.0079 - 0.0197)
Ring groove gap mm (in) Top ring Standard 0.040 - 0.080 (0.0016 - 0.0031)
Second ring Standard 0.030 - 0.070 (0.0012 - 0.0028)
Connecting rod Bend or twist per 100 mm (3.94 in) in length mm (in) Limit 0.10(0.0039)
Side clearance of large end mm (in) Standard 0.070 - 0.330 (0.0028 - 0.0130)
Bearing of large end Oil clearance mm (in) Standard 0.016 - 0.044 (0.00063 - 0.0017)
Bearing size (Thickness at center) mm (in) Standard 1.492 - 1.501 (0.0587 - 0.0591)
0.03(0.0012) US 1.510-1.513 (0.0594 - 0.0596)
0.05 (0.0020) US 1.520 - 1.523 (0.0598 - 0.0600)
0.25 (0.0098) US 1.620 - 1.623 (0.0638 - 0.0639)
Bushing of small end Clearance between piston pin and bushing mm (in) Standard 0 - 0.022 (0 - 0.0009)
Crankshaft Bend limit mm (in) 0.035(0.0014)
Crank pin Out-of-roundness mm (in) 0.003(0.0001)
Cylindrically mm (in) 0.004 (0.0002)
Grinding limit (dia.) mm (in) To 51.750 (2.0374)
Crank journal Out-of-roundness mm (in) 0.005 (0.0002)
Cylindrically mm (in) 0.006 (0.0002)
Grinding limit (dia.) mm (in) To 59.750 (2.3524)
Crank pin outer diameter mm (in) Standard 51.984 - 52.000 (2.0466 - 2.0472)
0.03 (0.0012) US 51.954 - 51.970 (2.0454 - 2.0461)
0.05 (0.0020) US 51.934 - 51.950 (2.0446 - 2.0453)
0.25 (0.0098) US 51.734 - 51.750 (2.0368 - 2.0374)
Crank journal outer diameter mm (in) Standard 59.992 - 60.008 (2.3619 - 2.3625)
0.03(0.0012) US 59.962 - 59.978 (2.3607 - 2.3613)
0.05 (0.0020) US 59.942 - 59.958 (2.3599 - 2.3605)
0.25 (0.0098) US 59.742 - 59.758 (2.3520 - 2.3527)
Thrust clearance mm (in) Standard 0.030 - 0.115 (0.0012 - 0.0045)
Oil clearance mm (in) Standard 0.010 - 0.030 (0.0001 - 0.0012)
Main bearing Main bearing mm (in) #1, #3 Standard 1.998 - 2.011 (0.0787 - 0.0792)
0.03(0.0012) US 2.017 - 2.020 (0.0794 - 0.0795)
0.05 (0.0020) US 2.027 - 2.030 (0.0798 - 0.0799)
0.25 (0.0098) US 2.127 - 2.130 (0.0837 - 0.0839)
#2, #4, #5 Standard 2.000 - 2.013 (0.0787 - 0.0793)
0.03 (0.0012) US 2.019 - 2.022 (0.0795 - 0.0796)
0.05 (0.0020) US 2.029 - 2.032 (0.0799 - 0.0800)
0.25 (0.0098) US 2.129 - 2.132 (0.0838 - 0.0839)
US: undersize OS: oversize