Rack Housing Assembly

Disconnect the four pipes from gearbox.
NOTE: Remove the pipes C and D, which are fixed to clamp plate, as a unit.
Secure the gearbox removed from vehicle in a vise using ST.
ST1 926200000 STAND

ST2 34199AG000 BOSS D

CAUTION: Secure the gearbox in a vise using ST as shown in the figure. Do not secure the gearbox without this ST.

Fig 1: Identifying Rack Housing Assembly
Courtesy of SUBARU OF AMERICA, INC.
Remove the tie-rod end and lock nut from gearbox.
Remove the small clip from the boot using pliers, and then move the boot to tie-rod end side.

Fig 2: Removing Small Clip Of Boot
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Using a flat tip screwdriver, remove the band from boot.
NOTE: Replace the boot if there is damage, cracks or deterioration.

Fig 3: Removing Boot To Tie-Rod
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Using the ST, loosen the lock nut.
ST 926230000 SPANNER

Fig 4: Loosening Lock Nut Spanner ST 926230000
Courtesy of SUBARU OF AMERICA, INC.
Tighten the adjusting screw until it can no longer be tightened.

Fig 5: Tightening Adjusting Screw
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While securing the rack with a 22 mm (0.87 in) wrench, remove the tie-rod using 32 mm (1.26 in) wrench or adjustable wrench.

Fig 6: Removing Tie-Rod
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Loosen the adjusting screw, and remove the spring and sleeve.
Remove the two bolts securing valve assembly.

Fig 7: Locating Valve Assembly Bolts
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Carefully draw out the input shaft and remove the valve assembly.

Fig 8: Removing Valve Assembly
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Using a drill, release the crimping of holder.
CAUTION: Make a hole of 2 mm (0.08 in) depth using a drill with 3 mm (0.12 in) diameter.

Fig 9: Locating Crimping Of Holder
Courtesy of SUBARU OF AMERICA, INC.
Remove the holder using a 36 mm (1.42 in) wrench or adjustable wrench.

Fig 10: Identifying Holder
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Remove the rack bushing and rack stopper from rack assembly.
Remove the oil seal from rack.
Insert the ST from pinion housing side and remove the oil seal using a press.
ST 34199AE050 OIL SEAL REMOVER

Fig 11: Inserting ST Of Pinion Housing
Courtesy of SUBARU OF AMERICA, INC.
Using a press, remove the bushing of gearbox installation portion.

Fig 12: Removing Bushing Of Gearbox Installation Portion
Courtesy of SUBARU OF AMERICA, INC.