Intake Manifold: Assembly

Liquid gasket: 

THREE BOND 1105 (Part No. 004403010) or equivalent 

Tightening torque: 

17 N.m (1.7 kgf-m, 12.5 ft-lb) 

1. Secure the fuel pipe to intake manifold with bolts.

   Tightening torque: 

   6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

   Fig 1: Locating Bolts Which Hold Fuel Pipe Onto Intake Manifold

   Courtesy of SUBARU OF AMERICA, INC.
2. Connect the fuel pipe LH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 2: Identifying Quick Connector Which Hold Fuel Injector Pipe LH To Fuel Pipe

   Courtesy of SUBARU OF AMERICA, INC.
3. Connect the fuel pipe RH to the fuel pipe.
   NOTE: Connect the quick connector securely.
   Fig 3: Identifying Quick Connector Which Hold Fuel Injector Pipe RH To Fuel Pipe

   Courtesy of SUBARU OF AMERICA, INC.
4. Install the fuel injector.
   NOTE: Use new O-rings.
5. Secure the fuel injector pipe to intake manifold with bolts.
   • RH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 14.0 ft-lb) 

     Fig 4: Locating Bolts Which Hold Fuel Injector Pipe Onto Intake Manifold - RH Side

     Courtesy of SUBARU OF AMERICA, INC.
   • LH side

     Tightening torque: 

     19 N.m (1.9 kgf-m, 14.0 ft-lb) 

     Fig 5: Locating Bolts Which Hold Fuel Injector Pipe On Intake Manifold - LH Side

     Courtesy of SUBARU OF AMERICA, INC.

     Tightening torque: 

     6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

     Fig 6: Locating Bolts Which Hold Fuel Injector Pipe On Intake Manifold - LH Side

     Courtesy of SUBARU OF AMERICA, INC.
6. Install the engine harness to the intake manifold.
7. Secure the engine harness to intake manifold with bolts.

   Tightening torque: 

   19 N.m (1.9 kgf-m, 14.0 ft-lb) 

   Fig 7: Locating Bolts Holding Engine Harness To Intake Manifold

   Courtesy of SUBARU OF AMERICA, INC.
8. Install the purge control solenoid valve. < Ref. to INSTALLATION , Purge Control Solenoid Valve. >
9. Connect the connectors (A) to fuel injector.
10. Hold the engine harness to fuel injector pipe by harness band (B).
    Fig 8: Identifying Harness Band Which Holds Engine Harness To Fuel Injector Pipe And Fuel Injector Connectors

    Courtesy of SUBARU OF AMERICA, INC.
11. Install the fuel pipe protector RH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 9: Locating Fuel Pipe Protector Bolts - RH

    Courtesy of SUBARU OF AMERICA, INC.
12. Install the fuel pipe protector LH.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 10: Locating Fuel Pipe Protector Bolts - LH

    Courtesy of SUBARU OF AMERICA, INC.
13. Install the plug cord stay.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    Fig 11: Locating Plug Cord Stay

    Courtesy of SUBARU OF AMERICA, INC.
14. Install the EGR valve. < Ref. to INSTALLATION , EGR Valve. >
15. Install the throttle body to the intake manifold. < Ref. to INSTALLATION , Throttle Body. >
16. Install the ignition coil and ignitor assembly. < Ref. to INSTALLATION , Ignition Coil and Ignitor Assembly. >
17. Install the engine ground terminal to intake manifold.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb) 

    Fig 12: Locating Engine Ground Terminal At Intake Manifold

    Courtesy of SUBARU OF AMERICA, INC.