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Section 53 (Engine Cooling System (H4DOTC)): Radiator: Installation

WARNING: This page is about a different car, the 2012 Subaru Legacy. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the radiator lower cushion to the vehicle body.
    Fig 1: Locating Radiator Lower Cushion Mounting Bolts
    G06649616Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator to the vehicle.
    NOTE: Insert the pin on the lower side of radiator into the radiator lower cushion.
  3. Install the radiator upper brackets.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 2: Locating Radiator Upper Brackets Bolts
    G06649615Courtesy of SUBARU OF AMERICA, INC.
  4. Attach the grille bracket.
    Fig 3: Locating Grille Bracket Bolts
    G06649614Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the radiator inlet hose.
    Fig 4: Locating Radiator Inlet Hose
    G06649613Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the connectors of main fan motor connector (A) and sub fan motor connector (B).
    Fig 5: Identifying Main Fan Motor Connector
    G06649611Courtesy of SUBARU OF AMERICA, INC.
    Fig 6: Identifying Sub Fan Motor Connector
    G06649612Courtesy of SUBARU OF AMERICA, INC.
  7. Install the reservoir tank. Refer to , INSTALLATION , Reservoir Tank.
  8. Install the air intake duct. Refer to AIR INTAKE DUCT .
  9. Lift up the vehicle.
  10. Connect the radiator outlet hose.
    Fig 7: Locating Radiator Outlet Hose Clamp
    G06649605Courtesy of SUBARU OF AMERICA, INC.
  11. Install the under cover. Refer to FRONT UNDER COVER .
  12. Lower the vehicle.
  13. Connect the ground cable to battery.
    Fig 8: Connecting Ground Cable To Battery
    G07910984Courtesy of SUBARU OF AMERICA, INC.
  14. Fill engine coolant. Refer to , FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant.
  15. Install the collector cover.