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Engine Cooling System (H4DO): Radiator: Installation

  1. Attach the radiator lower cushion to the radiator lower bracket.
    Fig 1: Locating Radiator Lower Cushion To Radiator Lower Bracket
    G08580480Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator to vehicle.
    NOTE: Make pins on the lower side of radiator be fitted into the radiator lower cushions.
  3. Install the radiator upper brackets.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 2: Locating Radiator Upper Brackets
    G08580479Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the radiator inlet hose to the water pipe assembly.
    Fig 3: Locating Radiator Inlet Hose To Water Pipe Assembly
    G08580478Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the connector (A) to the main fan motor assembly and the connector (B) to the sub fan motor assembly.
    Fig 4: Identifying Main Fan Motor Assembly Connector
    G08580476Courtesy of SUBARU OF AMERICA, INC.
    Fig 5: Identifying Sub Fan Motor Assembly Connector
    G08580477Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reservoir tank. Refer to INSTALLATION .
  7. Lift up the vehicle.
  8. Connect the CVTF radiator hose to the CVTF pipe. (CVT model)
    NOTE: Use a new CVTF radiator hose.
    Fig 6: Connecting CVTF Radiator Hose To CVTF Pipe
    G08580475Courtesy of SUBARU OF AMERICA, INC.
  9. Connect the radiator outlet hose.
    Fig 7: Locating Radiator Outlet Hose
    G08580474Courtesy of SUBARU OF AMERICA, INC.
  10. Install the under cover. Refer to INSTALLATION .
  11. Lower the vehicle.
  12. Attach the bracket - grille.
    Fig 8: Attaching Bracket - Grille
    G08580472Courtesy of SUBARU OF AMERICA, INC.
  13. Install the air intake duct. Refer to INSTALLATION .
  14. Install the V-belt cover.

    Tightening torque: 

    13 N.m (1.3 kgf-m, 9.6 ft-lb) 

    Fig 9: Locating V-Belt Cover
    G08579987Courtesy of SUBARU OF AMERICA, INC.
  15. Connect the battery ground terminal.
    Fig 10: Connecting Battery Ground Terminal
    G08579605Courtesy of SUBARU OF AMERICA, INC.
  16. Fill engine coolant. Refer to FILLING OF ENGINE COOLANT .