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Section 11 (Engine Cooling System (H4DOTC)): Radiator: Installation

WARNING: This page is about a different car, the 2013 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach the radiator lower cushion to the radiator lower bracket.
    Fig 1: Locating Radiator Lower Bracket Bolts
    G08539508Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator to vehicle.
    NOTE: Make pins on the lower side of radiator be fitted into the radiator lower cushions.
  3. Install the radiator upper brackets.

    Tightening torque: 

    12 N.m (1.2 kgf-m, 8.9 ft-lb) 

    Fig 2: Locating Radiator Upper Brackets Bolts
    G05955395Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the two engine coolant hoses to the radiator and over flow pipe.
    Fig 3: Locating Engine Coolant Hoses Clamp
    G08571178Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the radiator inlet hose.
    Fig 4: Locating Radiator Inlet Hose Clamp
    G08571177Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reservoir tank.< Refer to INSTALLATION , Reservoir Tank. >
  7. Install the air intake duct.< Refer to INSTALLATION , Air Intake Duct. >
  8. Lift up the vehicle.
  9. Connect the ATF radiator inlet hose and ATF radiator outlet hose to the ATF pipe.
    NOTE: Use a new ATF radiator inlet hose and ATF radiator outlet hose.
    Fig 5: Locating ATF Radiator Inlet Hose And ATF Radiator Outlet Hose Clamp
    G08571176Courtesy of SUBARU OF AMERICA, INC.
  10. Connect the radiator outlet hose.
    Fig 6: Locating Radiator Outlet Hose Clamp
    G08571175Courtesy of SUBARU OF AMERICA, INC.
  11. Connect the connector (A) to the main fan motor and the connector (B) to the sub fan motor.
    Fig 7: Main Fan Motor Connector
    G08571173Courtesy of SUBARU OF AMERICA, INC.
    Fig 8: Identifying Sub Fan Motor Connector
    G08539503Courtesy of SUBARU OF AMERICA, INC.
  12. Install the heat shield cover to the radiator.

    Tightening torque: 

    3 N.m (0.3 kgf-m, 2.2 ft-lb) 

    Fig 9: Locating Heat Shield Cover Bolts
    G05659961Courtesy of SUBARU OF AMERICA, INC.
  13. Install the under cover.< Refer to INSTALLATION , Front Under Cover. >
  14. Lower the vehicle.
  15. Connect the battery ground terminal.
    Fig 10: Disconnecting\Connecting Battery Ground Cable
    G06336085Courtesy of SUBARU OF AMERICA, INC.
  16. Fill engine coolant.< Refer to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
  17. Check the ATF level.< Refer to INSPECTION , Automatic Transmission Fluid. >
  18. Install the collector cover.