FixVault

Clutch Pedal: Assembly

  1. Clean the holes in the sliding surface between the clutch pedal and pedal bushing, and apply grease.
  2. Attach the pedal pad, stopper, bushing A, torsion spring bushing, spacer and bushing to the clutch pedal.
    NOTE: Before installing the spacer, clean the inside of the pedal bushings and apply grease.
  3. Attach the clutch pedal to the pedal bracket.

    Tightening torque: 

    T: 30 N.m (3.1 kgf-m, 22.1 ft-lb) 

    Fig 1: Clutch Pedal And Nut With Torque Specification
    G08582234Courtesy of SUBARU OF AMERICA, INC.
  4. Install the assist bushing and torsion spring to the pedal assembly.
    NOTE: Before installing the torsion spring, apply grease to the assist bushing and torsion spring bushing.
  5. Install the master cylinder to the pedal assembly.
    NOTE: Secure the push rod with a tape etc. to prevent it from falling off.

    Tightening torque: 

    T: 18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    Fig 2: Locating Master Cylinder Nuts
    G08582235Courtesy of SUBARU OF AMERICA, INC.
  6. Secure the clevis pin with mounting clip.
    CAUTION: Always use a new clevis pin.
    NOTE: Before installing the clevis pin, apply grease.
    Fig 3: Identifying Clevis Pin And Clip
    G08582236Courtesy of SUBARU OF AMERICA, INC.
  7. Attach the sensor harness, and connect the connector to the clutch stroke sensor.
  8. Install the clutch switch.
  9. Install the clutch damper to the pedal assembly, and connect the clutch pipe to the master cylinder.

    Tightening torque: 

    T1: 15 N.m (1.5 kgf-m, 11.1 ft-lb) 

    T2: 18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    Fig 4: Clutch Pipe Nuts With Torque Specification
    G06652566Courtesy of SUBARU OF AMERICA, INC.