FixVault

Neutral Start Switch ASSY: Installation

  1. Installation of neutral start switch ASSY
    NOTE: Do not turn the manual valve shaft lever before installing the neutral start switch ASSY. If the manual valve shaft lever is turned, it may be disconnected inside AT.
    1. Clean the bolt and the bolt hole.
    2. Engage the neutral start switch ASSY to the manual valve lever shaft.
    3. Temporarily install the bolt to the neutral start switch ASSY.
    4. Install a new nut stopper and a nut.

      Standard value: T=6.9N.m {70kgf.cm} {5.1ft.lbf}

      Fig 1: Installing Bolt To Neutral Start Switch Assy
      G08554413Courtesy of SUBARU OF AMERICA, INC.
    5. Temporarily install the control shaft lever RH to the neutral start switch ASSY with the spring washer and the nut.
    6. Turn the control shaft lever RH toward the rear side of the vehicle until it stops, then turn it back from that position by 2 notches toward the front side of the vehicle to set to N position.
      Fig 2: Identifying Control Shaft Lever Range
      G08554414Courtesy of SUBARU OF AMERICA, INC.
    7. Remove the nut and the spring washer, and then remove the control shaft lever RH from the neutral start switch ASSY.
    8. Apply Adhesive to 2 or 3 threads at the tip of the bolt.
      Fig 3: Applying Adhesive Threads At Tip Of Bolt
      G08554415Courtesy of SUBARU OF AMERICA, INC.

      Adhesive: Three Bond 1344 or the equivalent

    9. Align the neutral reference line and the kerf.
      Fig 4: Identifying Neutral Reference Line And Kerf
      G08554416Courtesy of SUBARU OF AMERICA, INC.
    10. Tighten the set bolt while holding the neutral start switch ASSY.

      Standard value: T=13N.m {133kgf.cm} {9.6ft.lbf}

    11. Use a flat tip screwdriver to crimp the claw of the nut stopper.
      Fig 5: Crimping Claw Of Nut Stopper Using Flat Tip Screwdriver
      G08554417Courtesy of SUBARU OF AMERICA, INC.
      CAUTION: Check that the nut is securely tightened.
    12. Connect the connector to the neutral start switch ASSY.
  2. Installation of control shaft lever RH
    1. Install the control shaft lever RH to the neutral start switch ASSY with the spring washer and the nut.

      Standard value: T=16N.m {160kgf.cm} {11.8ft.lbf}

  3. Connection of floor shift gear shifting rod SUB-ASSY No. 1
    1. Make sure that the grommet and spacer are attached to the control shaft lever RH.
    2. Connect the floor shift gear shifting rod SUB-ASSY No. 1 to the control shaft lever RH with the snap pin, the wave washer, and the shaft.
  4. Installation of exhaust pipe ASSY.

    (Refer to INSTALLATION )

  5. Connection of battery ground terminal (refer to INSTALLATION )
  6. Check of select lever position (refer to ON-VEHICLE INSPECTION  )
  7. Check of neutral start switch ASSY (refer to INSTALLATION  )
  8. Initialization when removing/installing battery terminals (Refer to WORKING PRECAUTIONS AND NOTES )