FixVault

Instrument Panel Assembly: Installation

  1. Attach components until the instrument panel assembly is formed, in the reverse order of removal.

    Tightening torque: 

    Passenger's airbag module: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb) 

    NOTE: Method of installing insulator
    • Adhesive

      Use polyurethane adhesive. When assembling the instrument panel assembly, wait until the adhesive has evaporated to prevent filling of the smell in the compartment.

    • Double-sided tape

      Use commercial double-sided tape. (Use strong double-sided adhesive tape.)

  2. Insert the matching pins on the body side (three locations - one in the center and the remaining two on both sides) into the instrument panel assembly and the beam COMPL - steering.
  3. Check that the matching pins are inserted securely, and then route the harness.
  4. Secure the instrument panel assembly and the beam COMPL - steering to the vehicle body.
    1. Position the instrument panel assembly and the beam COMPL - steering to the vehicle body and tighten the adjuster - clip space.

      Preparation tool: 

      Hexagon wrench: 8 mm (0.31 in) 

      NOTE: Tighten so that there is no gap between the adjuster portion (h) and the body.

      Tightening torque: 

      Adjuster - clip space: 0.4 - 4 N.m (0.04 - 0.41 kgf-m, 0.3 - 2.95 ft-lb) 

      Fig 1: Identifying Adjuster Portion
      G08319450Courtesy of SUBARU OF AMERICA, INC.
    2. Temporarily tighten the bolts (a), (b), (c) and (d) of the beam COMPL - steering.
      Fig 2: Locating Steering Beam COMPL Bolts
      G09484921Courtesy of SUBARU OF AMERICA, INC.
    3. Tighten the beam COMPL - steering in the order from (a) to (d) to the specified torque.

      Tightening torque: 

      Beam COMPL - steering: 25 N.m (2.55 kgf-m, 18.4 ft-lb) 

  5. Install each part in the reverse order of removal.
    CAUTION:
    • After installing the panel center assembly, check that the air vent grille of the panel center assembly is inserted correctly into the air vent duct.
    • When installing the cover - instrument panel side (a), make sure that the body side weather strip - flange front does not come inside the panel COMPL instrument (b).
      Fig 3: Identifying Proper Weather Strip Position
      G08319459Courtesy of SUBARU OF AMERICA, INC.
    • Check that there is no damage to the tether clip on the upper part of the trim panel - front pillar UPR. If the tether clip is damaged, always replace it with a new tether clip.
    • Do not reuse the tether clip removed from the upper part of the trim panel - front pillar UPR. Always replace with a new part.
    • Do not reuse the upper clips of the trim panel - center pillar UPR. Once the clip is removed, its holding force is reduced. Be sure to replace it with a new clip.
    • Before installing the trim panel - front pillar UPR, check the condition of protective non-woven fabric (white) of the curtain airbag. If it is damaged (airbag module cloth is exposed), replace the curtain airbag module assembly with a new part.
    NOTE: For installation of the trim panel - front pillar UPR, refer to "Upper Inner Trim". < Ref. to INSTALLATION , Upper Inner Trim. >

    Tightening torque: 

    Column assembly - steering: < Ref. to  STEERING WHEEL AND COLUMN  , COMPONENT, General Description. > 

    Console box assembly: 6.5 N.m (0.66 kgf-m, 4.8 ft-lb)