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Home › Subaru › 2015 › Outback 2.5i › Repair and Diagnosis › Transmission › Automatic Trans › Continuously Variable Transaxle (CVT) (H4DO) › Forward Clutch Assembly › Installation

Forward Clutch Assembly: Installation

  1. Install the thrust bearing to the converter case.
    NOTE: Face the temper color surface to the converter case side.
    Fig 1: Installing Thrust Bearing To Converter Case
    G08318053Courtesy of SUBARU OF AMERICA, INC.
  2. Install the seal ring to the input shaft.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    Fig 2: Locating Input Shaft Seal Rings
    G08318054Courtesy of SUBARU OF AMERICA, INC.
  3. Install the forward clutch assembly to the converter case.
    Fig 3: Identifying Forward Clutch Assembly Converter Case
    G08318051Courtesy of SUBARU OF AMERICA, INC.
  4. Install the sun gear.
    NOTE: Face the end face of the sun gear to the reverse brake side as shown in the figure.
    Fig 4: Identifying Forward Clutch Assembly Sun Gear
    G08318056Courtesy of SUBARU OF AMERICA, INC.
  5. Install the thrust bearing to the sun gear.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 5: Identifying Sun Gear Thrust Bearing
    G08318057Courtesy of SUBARU OF AMERICA, INC.
  6. Install the planetary carrier.
    Fig 6: Identifying Forward Clutch Assembly Planetary Carrier
    G08318049Courtesy of SUBARU OF AMERICA, INC.
  7. Install the thrust bearing.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 7: Identifying Thrust Bearing
    G08318048Courtesy of SUBARU OF AMERICA, INC.
  8. Install the internal gear.
    Fig 8: Identifying Forward Clutch Assembly Internal Gear
    G08318047Courtesy of SUBARU OF AMERICA, INC.
  9. Install the thrust bearing to the internal gear.
    NOTE: Face the temper color surface to the reverse brake side.
    Fig 9: Identifying Internal Gear Thrust Bearing
    G08318061Courtesy of SUBARU OF AMERICA, INC.
  10. Select a washer. <Ref. to ADJUSTMENT , Forward Clutch Assembly.>
  11. Install the reverse brake assembly. <Ref. to INSTALLATION , Reverse Brake Assembly.>
  12. Install the primary pulley, secondary pulley and variator chain. <Ref. to INSTALLATION , Primary Pulley and Secondary Pulley.>
  13. Install the reduction drive gear. <Ref. to INSTALLATION , Reduction Drive Gear.>
  14. Install the transmission case. <Ref. to INSTALLATION , Transmission Case.>
  15. Install the transmission control device. <Ref. to INSTALLATION , Transmission Control Device.>
  16. Install the oil strainer and oil pan. <Ref. to INSTALLATION , Oil Pan and Strainer.>
  17. Install the reduction driven gear assembly. <Ref. to INSTALLATION , Reduction Driven Gear.>
  18. Install the transfer driven gear assembly. <Ref. to INSTALLATION , Transfer Driven Gear.>
  19. Install the transfer clutch assembly. <Ref. to INSTALLATION , Transfer Clutch.>
  20. Install the parking pawl. <Ref. to INSTALLATION , Parking Pawl.>
  21. Install the extension case. <Ref. to INSTALLATION , Extension Case.>
  22. Install the inhibitor switch. <Ref. to INSTALLATION , Inhibitor Switch.>
  23. Install the secondary speed sensor. <Ref. to INSTALLATION , Secondary Speed Sensor.>
  24. Install the primary speed sensor. <Ref. to INSTALLATION , Primary Speed Sensor.>
  25. Install the turbine speed sensor. <Ref. to INSTALLATION , Turbine Speed Sensor.>
  26. Install the transmission harness. <Ref. to INSTALLATION , Transmission Harness.>
  27. Install the control valve body. <Ref. to INSTALLATION , Control Valve Body.>
  28. Install the air breather hose. <Ref. to INSTALLATION , Air Breather Hose.>
  29. Install the transmission assembly. <Ref. to INSTALLATION , Automatic Transmission Assembly.>
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