FixVault

Except For Outback Model

  1. Lift up the vehicle.
  2. Remove the rear exhaust pipe from center exhaust pipe.
    Fig 1: Locating Center And Rear Exhaust Pipe Bolts
    G08578609Courtesy of SUBARU OF AMERICA, INC.
  3. Remove the center exhaust cover.
  4. Set the transmission jack under the transmission.
  5. Remove the mounting bolt of rear crossmember.
    Fig 2: Locating Rear Crossmember Mounting Bolts
    G10274886Courtesy of SUBARU OF AMERICA, INC.
  6. Lower the rear side of transmission until the transfer clutch pressure test plug can be removed.
  7. Using the ST, remove the transfer clutch pressure test plug.

    ST 18270AA040 SOCKET

    Fig 3: Removing Transfer Clutch Pressure Test Plug Using Socket (ST 18270AA040)
    G10218498Courtesy of SUBARU OF AMERICA, INC.
  8. Set the ST1, ST2, ST3 and ST4 to the transmission.
    NOTE:
    • Use ST1 ADAPTER HOSE B with genuine union screw (Part No. 801914010) and gasket (Part No. 803914060) attached.
    • Use ST3 PRESSURE GAUGE ADAPTER with genuine O-ring (Part No. 806911080) attached.

    ST1 34099AC020 ADAPTER HOSE B

    ST2 34099AC010 ADAPTER HOSE A

    ST3 18681AA000 PRESSURE GAUGE ADAPTER

    ST4 498575400 OIL PRESSURE GAUGE ASSY

    Fig 4: Setting Adapter Hose B (ST1 34099AC020) To Transmission
    G10274888Courtesy of SUBARU OF AMERICA, INC.
    Fig 5: Setting Oil Pressure Gauge Assy (ST4 498575400) To Transmission
    G10274889Courtesy of SUBARU OF AMERICA, INC.
  9. Raise the transmission, and install the rear crossmember.

    Tightening torque: 

    75 N.m (7.6 kgf-m, 55.3 ft-lb) 

  10. Install the rear exhaust pipe to center exhaust pipe.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb) 

  11. Lower the vehicle.
  12. Connect the Subaru Select Monitor to the data link connector and read the current data.
  13. Check the transfer clutch pressure as in secondary pressure (line pressure) test. <Ref. to SECONDARY PRESSURE (LINE PRESSURE) TEST .>
    NOTE:
    • Use Subaru Select Monitor for switching to FWD mode. <Ref. to AWD ON/OFF SWITCHING MODE .>
    • If no oil pressure is produced, if it does not change in AWD mode or if oil pressure is produced in FWD mode, there may be a problem in the control valve body.
    Range position ON Duty ratio (%) Accelerator pedal opening angle (%) Standard transfer clutch pressure kPa (kgf/cm2 , psi)
    AWD mode FWD mode
    D 95 - 100 Fully opened (100) 1, 000 - 1, 200 (10.2 - 12.2, 145 - 174) -
    60 Adjust ON Duty ratio to 60%. 400 - 700 (4.1 - 7.1, 58 - 102) -
    0 Fully closed (0) - 0 (0, 0)
    N or P 0 Fully closed (0) 0 -
  14. Lift up the vehicle.
  15. Remove the rear exhaust pipe from center exhaust pipe.
  16. Set the transmission jack under the transmission.
  17. Remove the mounting bolt of rear crossmember.
    Fig 6: Locating Rear Crossmember Mounting Bolts
    G10274886Courtesy of SUBARU OF AMERICA, INC.
  18. Lower the rear side of transmission until the ST can be removed.
  19. Install the test plug using ST1 and ST2.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    • Tighten the test plug while directly aligning ST2 and torque wrench.

    ST1 18270AA040 SOCKET

    ST2 73099SG000 SPECIAL TOOL CONDENSER

    Using the following formula, calculate the tightening torque for a torque wrench.

    T2 = L2/(L1 + L2) X T1

    T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb)

    L1: ST2 length 0.1 m (3.94 in) (a)

    L2: Torque wrench length (b) m (in)

    [Required torque setting] 

    T2: Tightening torque: N.m (kgf-m, ft-lb) 

    Fig 7: Identifying Transfer Clutch Torque Wrench Lengths
    G10218505Courtesy of SUBARU OF AMERICA, INC.
    Fig 8: Tightening Test Plug Using Special Tool Condenser (ST2 73099SG000)
    G10218506Courtesy of SUBARU OF AMERICA, INC.
  20. Raise the transmission, and install the rear crossmember.

    Tightening torque: 

    75 N.m (7.6 kgf-m, 55.3 ft-lb) 

  21. Install the center exhaust cover.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb) 

  22. Install the rear exhaust pipe to center exhaust pipe.
    NOTE: Use a new gasket.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb) 

  23. Lower the vehicle.