FixVault

Fuel Delivery and Evaporation Lines: Removal

Fig 1: Identifying Fuel Delivery And Evaporation Lines
G10266362Courtesy of SUBARU OF AMERICA, INC.
WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION: Be careful not to spill fuel.
  1. Release the fuel pressure. <Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel.>
  2. Open the fuel filler lid and remove the fuel filler cap.
    NOTE: This operation is required to release the inner pressure of the fuel tank.
  3. Remove the floor mat. <Ref. to REMOVAL , Floor Mat.>
  4. In the engine compartment, disconnect the fuel delivery tube (A) and evaporation hose (B).
    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from the tubes using a container or cloth.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 2: Disconnecting Quick Connector
    G10266363Courtesy of SUBARU OF AMERICA, INC.
    Fig 3: Identifying Fuel Delivery Tube And Evaporation Hose
    G09479908Courtesy of SUBARU OF AMERICA, INC.
  5. Remove the fuel tank. <Ref. to REMOVAL , Fuel Tank.>
  6. Disconnect the quick connector, and remove the fuel delivery tube and jet pump tube from the fuel tank.
    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from the tubes using a container or cloth.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 4: Disconnecting Quick Connector
    G10266365Courtesy of SUBARU OF AMERICA, INC.
  7. Disconnect the quick connector and remove the purge pipe.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 5: Disconnecting Quick Connector
    G08315576Courtesy of SUBARU OF AMERICA, INC.
    Fig 6: Locating Quick Connector And Purge Pipe
    G10266367Courtesy of SUBARU OF AMERICA, INC.
  8. Remove the body integrated unit.
    1. Remove the knee airbag module. <Ref. to REMOVAL , Knee Airbag Module.>
    2. Release the lock and remove the fuse holder from the relay & fuse box.
      Fig 7: Locating Lock And Fuse Holder
      G10266368Courtesy of SUBARU OF AMERICA, INC.
    3. Disconnect the connectors from the relay & fuse box.
    4. Remove the bolts (A) and nuts (B), and remove the relay & fuse box.
      Fig 8: Identifying Relay & Fuse Box Bolts And Nuts
      G10266369Courtesy of SUBARU OF AMERICA, INC.
    5. Release the lock and remove the relay block.
      Fig 9: Locating Lock And Relay Block
      G09475710Courtesy of SUBARU OF AMERICA, INC.
    6. Disconnect the connector from body integrated unit.
    7. Remove the bolt (A) and nut (B), and remove the body integrated unit along with the bracket.
      Fig 10: Identifying Body Integrated Unit Bolt And Nut
      G09475711Courtesy of SUBARU OF AMERICA, INC.
  9. Remove the fuel pipe assembly from vehicle.