FixVault

Gasoline Engine Model

  1. Install the oil level switch and the clip (A) to the oil pan upper.
    NOTE:
    • Use new O-rings.
    • Apply a coat of engine oil to the O-rings.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    Fig 1: Locating Oil Level Switch Bolts
    G09476529Courtesy of SUBARU OF AMERICA, INC.
  2. Install the engine mounting LH onto the engine.

    Tightening torque: 

    35 N.m (3.6 kgf-m, 25.8 ft-lb) 

    Fig 2: Locating Engine Mounting Bolt (LH)
    G10318884Courtesy of SUBARU OF AMERICA, INC.
  3. Lower the engine and remove the lifting device and wire ropes.
    Fig 3: Supporting Engine Using Lifting Device And Wire Ropes
    G08316851Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the bolt and turn the transmission harness counterclockwise to install the transmission harness to the control valve body. (CVT model)

    Tightening torque: 

    7 N.m (0.7 kgf-m, 5.2 ft-lb) 

    Fig 4: Locating Control Valve Body Bolts (CVT Model)
    G08316859Courtesy of SUBARU OF AMERICA, INC.
  5. Install the bolt which holds the transmission harness stay. (CVT model)

    Tightening torque: 

    7 N.m (0.7 kgf-m, 5.2 ft-lb) 

    Fig 5: Locating Transmission Harness Stay Bolts (CVT Model)
    G08316847Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transmission case cover. (CVT model)

    Tightening torque: 

    8 N.m (0.8 kgf-m, 5.9 ft-lb) 

    Fig 6: Locating Transmission Cover Bolts (CVT Model)
    G08316846Courtesy of SUBARU OF AMERICA, INC.
  7. Install the pitching stopper.

    Tightening torque: 

    T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb) 

    T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb) 

    Fig 7: Identifying Pitching Stopper
    G08316862Courtesy of SUBARU OF AMERICA, INC.
  8. Connect the transmission radio ground terminal (C) to the vehicle body, and connect the bulkhead harness connector to the transmission harness connector (A) and the inhibitor harness connector (B). (CVT model)

    Tightening torque: 

    13 N.m (1.3 kgf-m, 9.6 ft-lb) 

    Fig 8: Identifying Bulkhead Harness, Transmission Harness, Inhibitor Harness, Transmission Radio Ground Terminal
    G08316844Courtesy of SUBARU OF AMERICA, INC.
  9. Install the electric power steering gearbox. < Ref. to INSTALLATION , Electric Power Steering Gearbox. >
  10. Install the front drive shaft LH. < Ref. to INSTALLATION , Front Drive Shaft. >
  11. Install the nuts which hold the engine mounting to the crossmember. (CVT model)
    NOTE:
    • Make sure that locators (A) of the engine mounting are securely inserted.
    • Use a new nut.

    Tightening torque: 

    60 N.m (6.1 kgf-m, 44.3 ft-lb) 

    Fig 9: Locating Engine Mounting Locators
    G08316868Courtesy of SUBARU OF AMERICA, INC.
  12. Install the nuts which hold the engine mounting to the crossmember. (MT model)
    NOTE: Use a new nut.

    Tightening torque: 

    60 N.m (6.1 kgf-m, 44.3 ft-lb) 

    Fig 10: Locating Engine Mounting Nuts
    G08316842Courtesy of SUBARU OF AMERICA, INC.
  13. Connect the connector of oil level switch to the engine harness, and install the clip (A) securing the harness.
    Fig 11: Locating Oil Level Switch Connector And Clip
    G08315830Courtesy of SUBARU OF AMERICA, INC.
  14. Install the front exhaust pipe. < Ref. to INSTALLATION , Front Exhaust Pipe. >
  15. Install the under cover.
  16. Lower the vehicle.
  17. Secure the air breather hose to the engine rear hanger using clip. (MT model)
    Fig 12: Locating Air Breather Hose Clip
    G09486066Courtesy of SUBARU OF AMERICA, INC.
  18. Install the air intake case (rear).
    Fig 13: Locating Air Cleaner Case Clamp (Rear)
    G08316830Courtesy of SUBARU OF AMERICA, INC.
  19. Install the clip (A) which secures the air flow and intake air temperature sensor harness, and connect the connector to the air flow and intake air temperature sensor.
    Fig 14: Locating Mass Air Flow And Intake Air Temperature Sensor Connector
    G08316829Courtesy of SUBARU OF AMERICA, INC.
  20. Install the air intake boot. < Ref. to INSTALLATION , Air Intake Boot. >
  21. Install the air intake duct. < Ref. to INSTALLATION , Air Intake Duct. >
  22. Install the V-belt cover.

    Tightening torque: 

    13 N.m (1.3 kgf-m, 9.6 ft-lb) 

    Fig 15: Locating V-Belt Cover Bolt
    G10315789Courtesy of SUBARU OF AMERICA, INC.
  23. Refill the engine oil. < Ref. to REPLACEMENT , Engine Oil. >
  24. Connect the battery ground terminal. < Ref. to BATTERY , NOTE, Note. >
  25. Change the front hood stay position from (B) to (A).
    Fig 16: Identifying Front Hood Stay Position
    G09486060Courtesy of SUBARU OF AMERICA, INC.
  26. Install the front hood striker to the front hood by aligning the alignment marks (A), and close the front hood.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 24.3 ft-lb) 

    Fig 17: Locating Front Hood Striker Bolts
    G08316881Courtesy of SUBARU OF AMERICA, INC.