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Intermediate Case: Installation

  1. Clean the mating surface of intermediate case and transmission case.
  2. Face the O-ring side of the CVTF filter to the intermediate case side, and install the CVTF filter.
    NOTE: Apply CVTF to the O-rings.
    Fig 1: Identifying CVTF Filter And Intermediate Case Side O-Rings
    G09482109Courtesy of SUBARU OF AMERICA, INC.
  3. Install the O-ring to the transmission case.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    Fig 2: Locating O-Ring Of Transmission Case
    G06654544Courtesy of SUBARU OF AMERICA, INC.
  4. Apply liquid gasket to intermediate case seamlessly.

    Liquid gasket: 

    THREE BOND 1215B or equivalent

    Fig 3: Identifying Intermediate Case Liquid Gasket Applying Area
    G06654547Courtesy of SUBARU OF AMERICA, INC.
  5. Install the intermediate case and the transmission hanger to the transmission case.
    NOTE: Make sure to install the arrowed bolt.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb)

    Fig 4: Locating Intermediate Case Bolt
    G09482108Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transfer reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690)>Transfer Reduction Driven Gear>  INSTALLATION   .
  7. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Transfer Clutch>  INSTALLATION   .
  8. Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >Rear Drive Shaft>  INSTALLATION   .
  9. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >Parking Pawl>  INSTALLATION   .
  10. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690) >Extension Case>  INSTALLATION   .
  11. Install the transmission to vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>Automatic Transmission Assembly>  INSTALLATION   .