Model Without Push Button Start
WIRING DIAGRAM:
Engine Electrical System NON-TURBO MODEL (WITHOUT PUSH BUTTON START) Ref. to WIRING SYSTEM > Engine Electrical System > NON-TURBO MODEL (WITHOUT PUSH BUTTON START) .
- CHECK BATTERY
.
Check the battery. Ref. to STARTING/CHARGING SYSTEMS(H4DO) > BATTERY .
Is the battery OK?
Yes: Go to 2 .
No: Charge or replace the battery. Ref. to STARTING/CHARGING SYSTEMS (H4DO) > BATTERY .
- CHECK OPERATION OF STARTER MOTOR
.
Does the starter motor operate?
Yes: Go to 3 .
No: Go to 4.
- CHECK DTC
.
Is DTC displayed? Ref. to ENGINE (DIAGNOSTICS) (H4DO) > Read Diagnostic Trouble Code (DTC) > OPERATION .
Yes: Check the appropriate DTC using the "List of Diagnostic Trouble Code (DTC)". Ref. to ENGINE (DIAGNOSTICS) (H4DO) > List of Diagnostic Trouble Code (DTC) .
No: Check ignition control system. Ref. to ENGINE (DIAGNOSTICS) (H4DO) > Diagnostics for Engine Starting Failure > IGNITION CONTROL SYSTEM .
- CHECK INPUT SIGNAL FOR STARTER MOTOR
.
- Turn the ignition switch to OFF.
- Disconnect the connector from starter motor.
- Turn the ignition switch to START.
- Measure the voltage between the starter motor connector and the engine ground.
Connector & terminal
(B14) No. 1 (+) - Engine ground (-):
NOTE:- For CVT model, place the select lever in "P" range or "N" range.
- For model with clutch start switch, depress the clutch pedal.
Is the voltage 10 V or more?
Yes: Check the starter motor. Ref. to STARTING/CHARGING SYSTEMS(H4DO) > STARTER .
No: Go to 5 .
- CHECK HARNESS BETWEEN BATTERY AND IGNITION SWITCH CONNECTOR
.
- Turn the ignition switch to OFF.
- Disconnect the connector from ignition switch.
- Measure the power supply voltage between ignition switch connector and chassis ground.
Connector & terminal
(B72) No. 4 (+) - Chassis ground (-):
(B72) No. 5 (+) - Chassis ground (-):
Is the voltage 10 V or more?
Yes: Go to 6 .
No: Repair the power supply circuit.
- CHECK IGNITION SWITCH
.
Measure the resistance between ignition switch terminals after turning the ignition switch to START position.
Terminals
No. 3 - No. 4:
No. 5 - No. 7:
Is the resistance less than 1 Ω?
Yes: Go to 7 .
No: Replace the ignition switch. Ref. to SECURITY AND LOCKS > Ignition Key Lock > REPLACEMENT .
- CHECK INPUT VOLTAGE OF STARTER RELAY
.
- Turn the ignition switch to OFF.
- Remove the starter relay.
- Connect the connector to ignition switch.
- Measure the voltage between starter relay connector and chassis ground after turning the ignition switch to START position.
Connector & terminal
(B225) No. 2 (+) - Chassis ground (-):
Is the voltage 10 V or more?
Yes: Go to 8 .
No: Repair the open circuit of harness between starter relay and ignition switch connector.
- CHECK HARNESS BETWEEN ECM AND STARTER RELAY CONNECTOR
.
- Turn the ignition switch to OFF.
- Disconnect the connector from ECM.
- Measure the resistance of harness between ECM connector and starter relay connector.
Connector & terminal
(B135) No. 26 - (B225) No. 5:
Is the resistance less than 1 Ω?
Yes: Go to 9 .
No: Repair the open circuit of harness between ECM connector and starter relay connector.
- CHECK STARTER RELAY
.
- Connect the battery to starter relay terminals No. 3 and No. 5.
- Measure the resistance between starter relay terminals.
Terminals
No. 1 - No. 2:
Is the resistance less than 1 Ω?
Yes: Go to 10 .
No: Replace the starter relay. Ref. to ENGINE (DIAGNOSTICS) (H4DO) > Electrical Component Location .
- CHECK TRANSMISSION TYPE
.
Is the transmission type CVT?
Yes: Go to 11 .
No: Go to 15.
- CHECK INPUT VOLTAGE OF STARTER RELAY
.
Measure the voltage between starter relay connector and chassis ground after turning the ignition switch to START position.
Connector & terminal
(B225) No. 3 (+) - Chassis ground (-):
Is the voltage 10 V or more?
Yes: Go to 12 .
No: Check the following item and repair if necessary.
- Blown out of fuse
- Open or short circuit to ground in harness between starter relay and ignition switch connector
- CHECK HARNESS BETWEEN STARTER RELAY AND INHIBITOR SWITCH CONNECTOR
.
- Turn the ignition switch to OFF.
- Disconnect the connector from inhibitor switch.
- Measure the resistance of harness between starter relay connector and inhibitor switch connector.
Connector & terminal
(B225) No. 1 - (T7) No. 6:
Is the resistance less than 1 Ω?
Yes: Go to 13 .
No: Repair the harness and connector.
NOTE: In this case, repair the following item:- Open circuit in harness between starter relay connector and inhibitor switch connector
- Poor contact of coupling connector
- CHECK HARNESS BETWEEN INHIBITOR SWITCH AND STARTER MOTOR
.
Measure the resistance of harness between the inhibitor switch connector and starter motor.
Connector & terminal
(T7) No. 9 - (B14) No. 1:
Is the resistance less than 1 Ω?
Yes: Go to 14 .
No: Repair the harness and connector.
NOTE: In this case, repair the following item:- Open circuit in harness between inhibitor switch connector and starter motor
- Poor contact of coupling connector
- CHECK INHIBITOR SWITCH
.
- Place the select lever in "P" range and "N" range.
- Measure the resistance between inhibitor switch terminals.
Terminals
No. 6 - No. 9:
Is the resistance less than 1 Ω?
Yes: Check the engine control module (ECM) power supply and ground line. Ref. to ENGINE (DIAGNOSTICS) (H4DO) > Diagnostics for Engine Starting Failure > CHECK POWER SUPPLY AND GROUND LINE OF ENGINE CONTROL MODULE (ECM) .
No: Replace the inhibitor switch. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580) > INHIBITOR SWITCH .
- CHECK INPUT VOLTAGE OF CLUTCH START SWITCH
.
- Disconnect the connector from clutch start switch.
- Turn the ignition switch to START.
- Measure the voltage between the clutch start switch connector and chassis ground.
Connector & terminal
(B106) No. 1 (+) - Chassis ground (-):
Is the voltage 10 V or more?
Yes: Go to 16 .
No: Check the following item and repair if necessary.
- Blown out of fuse
- Open or short circuit to ground in harness between ignition switch connector and clutch start switch connector
- CHECK CLUTCH START SWITCH
.
- Turn the ignition switch to OFF.
- Measure the resistance between clutch start switch terminals while keeping the clutch pedal depressed.
Terminals
No. 1 - No. 2:
Is the resistance less than 1 Ω?
Yes: Go to 17 .
No: Replace the clutch start switch. Ref. to CLUTCH SYSTEM > CLUTCH SWITCH .
- CHECK HARNESS BETWEEN STARTER RELAY AND CLUTCH START SWITCH
.
Measure the resistance of harness between starter relay and clutch start switch connector.
Connector & terminal
(B225) No. 3 - (B106) No. 2:
Is the resistance less than 1 Ω?
Yes: Go to 18 .
No: Repair the open circuit in harness between starter relay and clutch start switch connector.
- CHECK HARNESS BETWEEN STARTER RELAY CONNECTOR AND STARTER MOTOR CONNECTOR
.
Measure the resistance of harness between starter relay connector and starter motor connector.
Connector & terminal
(B225) No. 1 - (B14) No. 1:
Is the resistance less than 1 Ω?
Yes: Check the engine control module (ECM) power supply and ground line. Ref. to ENGINE (DIAGNOSTICS) (H4DO) > Diagnostics for Engine Starting Failure > CHECK POWER SUPPLY AND GROUND LINE OF ENGINE CONTROL MODULE (ECM) .
No: Repair the open circuit in harness between starter relay connector and starter motor connector.