Engine Assembly: Installation
- Install the engine mounting onto the engine.
Tightening torque:
35 N.m (3.6 kgf-m, 25.8 ft-lb)
- Apply a small amount of grease to splines of main shaft. (MT model)
Grease:
NICHIMOLY N-130 or equivalent
- Position the engine in engine compartment and align it with transmission.NOTE: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
- Install the bolts which hold upper side of transmission to engine.
Tightening torque:
50 N.m (5.1 kgf-m, 36.9 ft-lb)
- CVT model
- MT model
- Remove the lifting device and wire ropes.
- Remove the garage jack.
- Install the clip (B) to the pitching stopper bracket, and then install the air breather hose to the clip (B). (CVT model)
- Install the bolt (A) which secures the transmission harness stay to the CVT. (CVT model)
Tightening torque:
15 N.m (1.6 kgf-m, 11.8 ft-lb)
- Install the CVTF cooler (with warmer feature) to the CVT. (CVT model)
- Temporarily tighten the upper bolt which secures the CVTF cooler (with warmer feature) to the CVT.
- Using clip (A), fix the bulkhead harness to the CVTF cooler (with warmer feature).
- Lift up the vehicle.
- Install the lower bolt which secures CVTF cooler (with warmer feature) to the CVT.
Tightening torque:
23 N.m (2.3 kgf-m, 17.0 ft-lb)
- Lower the vehicle.
- Tighten the upper bolt which secures the CVTF cooler (with warmer feature) to the CVT.
Tightening torque:
23 N.m (2.3 kgf-m, 17.0 ft-lb)
- Install the torque converter clutch to drive plate. (CVT model)
- Remove the ST from torque converter clutch case.NOTE: Be careful not to drop the ST into the torque converter clutch case when removing the ST.
ST 498277200 STOPPER SET
- Insert the wrench into the crank pulley bolt and rotate the crank pulley to install the bolts which hold torque converter clutch to drive plate.NOTE: Be careful not to drop bolts into the torque converter clutch case.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Fit the plug to service hole.
- Remove the ST from torque converter clutch case.
- Install the starter. < Ref. to INSTALLATION , Starter. >
- Lift up the vehicle.
- Install the bolts and nuts which hold lower side of the transmission to engine.
Tightening torque:
50 N.m (5.1 kgf-m, 36.9 ft-lb)
- CVT model
- MT model
- Install the nuts which hold the engine mounting to the crossmember.NOTE:
- Make sure that locators (a) of the engine mounting are securely inserted.
- Use a new nut.
Tightening torque:
60 N.m (6.1 kgf-m, 44.3 ft-lb)
- Connect the ground cable to the oil pipe assembly.
Tightening torque:
7 N.m (0.7 kgf-m, 5.2 ft-lb)
- Set the transmission jack to the transmission. (CVT model)NOTE: Be careful that the support plate of transmission jack does not touch the transmission oil pan.
- Remove the ST and install the rear crossmember. (CVT model)
ST 41099YC001 ST REAR MOUNT
Tightening torque:
T1: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
T2: 35 N.m (3.6 kgf-m, 25.8 ft-lb)
T3: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
- Remove the transmission jack. (CVT model)
- Install the front exhaust pipe. < Ref. to INSTALLATION , Front Exhaust Pipe. >
- Lift up the vehicle.
- Install the oil catch tank. < Ref. to INSTALLATION , Oil Catch Tank. >
- Install the pitching stopper.
Tightening torque:
T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb)
- Connect the fuel delivery tube and evaporation hose.
- Connect the evaporation hose to fuel pipe assembly.
- Connect the quick connector on the fuel delivery tube to the fuel pipe assembly, and fix the fuel delivery tube using clip (A).CAUTION:
- Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
- When connecting the quick connector, make sure to insert it all the way in before locking the slider.
- When it is difficult to lock the slider, check that the connector is fully inserted.
- After locking the slider, check that the quick connector is securely connected.
NOTE: Connect the quick connector as shown in the figure.
- Connect the engine coolant inlet hose and engine coolant outlet hose to the CVTF cooler (with warmer feature) and EGR cooler. (CVT model)
- Connect the heater inlet hose (A) to the water pipe assembly, and connect the heater outlet hose (B) to the water pipe LH.NOTE: Be careful not to mix up the heater inlet hose and the heater outlet hose when connecting them.
- Connect the hose - pressure suction and the hose - pressure discharge to the A/C compressor. < Ref. to INSTALLATION , Hose and Pipe. >
- Set the generator cord, and fix the generator cord to the fuel pipe protector using clip (C).
- Install the generator cord to clip (B), and connect the connector (A) to A/C compressor.
- Using clip (D), fix the generator cord to the generator cord stay, and connect the connector (B) and the terminal (C) to the generator.
Tightening torque:
15 N.m (1.5 kgf-m, 11.1 ft-lb)
- Connect the connector (A) to the brake vacuum pump.
- Connect the bulkhead harness connector to the engine harness connector.
- Install the brake booster vacuum hose to the clip (D).NOTE: If the clip is removed from the intake manifold, install the clip to the position of alignment mark of intake manifold.
- Connect sections (A) and (B) of the brake booster vacuum hose to the brake vacuum pump and intake manifold, and install the brake booster vacuum hose to the clip (C).
- Install the radiator. < Ref. to INSTALLATION , Radiator. >
- Install the intake duct No. 1 and intake duct No. 2. < Ref. to INTAKE DUCT NO. 1 , INSTALLATION, Intake Duct. > < Ref. to INTAKE DUCT NO. 2 , INSTALLATION, Intake Duct. >
- Install the ECM. < Ref. to INSTALLATION , Engine Control Module (ECM). >
- Install the intercooler. < Ref. to INSTALLATION , Intercooler. >
- Install the air intake duct. < Ref. to INSTALLATION , Air Intake Duct. >
- Connect the ground terminal to battery sensor. < Ref. to BATTERY , NOTE, Note. >
- Charge the A/C system with refrigerant. < Ref. to PROCEDURE , Refrigerant Charging Procedure. >
- Fill engine coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
- Install the collector cover. < Ref. to INSTALLATION , Collector Cover. >
- Set the front hood to the normal position. < Ref. to FRONT HOOD DAMPER STAY , NOTE, Note. >
- Install the striker - front hood. < Ref. to ASSEMBLY , Front Hood. >
- Close the front hood.