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Fuel sender gauge ASSY (FA20): Removal

  1. Fuel spill prevention procedure (Refer to Fuel system (FA20) )
  2. Draining of fuel (Refer to Removal )
  3. Disconnection of the battery ground terminal (Refer to Working precautions and notes )
  4. Removal of separate type rear seat cushion ASSY RH (Refer to Removal )
  5. Removal of separate type rear seat cushion ASSY LH (Refer to Removal )
  6. Removal of rear floor service hole cover NO. 2 (Refer to Removal )
  7. Removal of fuel pump ASSY (Refer to Disassembly )
  8. Removal of fuel sender gauge ASSY
    1. Disconnect the fuel sender gauge connector and remove the harness from the clamp.
      Fig 1: Locating Fuel Sender Gauge Connector
      G08552606Courtesy of SUBARU OF AMERICA, INC.
    2. Push up the claw to remove the fuel sender gauge ASSY.
      CAUTION: Do not bend the arm of fuel sender gauge ASSY.
    Fig 2: Removing Fuel Sender Gauge Assembly
    G08552652Courtesy of SUBARU OF AMERICA, INC.
  9. Rear floor service hole cover removal
    1. Push in the grommet to remove the grommet from the rear floor service hole cover.
    2. Remove the butyl tape and remove the rear floor service hole cover.
      Fig 3: Identifying Rear Floor Service Hole Cover Grommet
      G11258868Courtesy of SUBARU OF AMERICA, INC.
    3. Disconnect the fuel sub sender gauge connector.
    Fig 4: Locating Fuel Sub Sender Gauge Connector
    G11258869Courtesy of SUBARU OF AMERICA, INC.
  10. Fuel sub sender gauge ASSY removal
    1. Use the SST to loosen the ring nut.

      SST 42099CA000

      CAUTION:
      • If the fuel gauge indicates that two thirds or more of the fuel is remaining, be sure to drain the fuel before starting the work to avoid the fuel to spill.
      • Do not use any tools other than the SST.
      • Do not turn the fuel sub sender gauge ASSY in the fuel tank ASSY to prevent the arm of fuel sender gauge ASSY NO. 2 from bending.
      NOTE: Insert the cutout portion of SST into the rib of ring nut to fix the SST securely.
      Fig 5: Loosening Ring Nut Using SST
      G11258870Courtesy of SUBARU OF AMERICA, INC.
    2. Take out the fuel sub sender gauge ASSY from the fuel tank and remove the filter and fuel delivery tube as a unit from the fuel sub sender gauge ASSY.
      CAUTION:
      • Do not bend the arm of fuel sender gauge ASSY NO. 2.
      • Be careful not to spill the fuel outside the fuel tank or in the vehicle.
      Fig 6: Removing Filter And Fuel Delivery Tube From Fuel Sub Sender Gauge Assembly
      G11258871Courtesy of SUBARU OF AMERICA, INC.
  11. Fuel sender gauge ASSY NO. 2 removal
    1. Disconnect the connector from the fuel sender gauge ASSY NO. 2 and remove the harness from the clamp.
      Fig 7: Locating Fuel Sender Gauge Assembly No. 2 Connector
      G11258872Courtesy of SUBARU OF AMERICA, INC.
    2. Push the claw and remove the fuel sender gauge ASSY NO. 2 by sliding it in the direction as shown in the figure.
      CAUTION: Do not bend the arm of fuel sender gauge ASSY NO. 2.
      Fig 8: Removing Fuel Sender Gauge Assembly No. 2
      G11258873Courtesy of SUBARU OF AMERICA, INC.
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