FixVault

Ignition coil and spark plug (FA20): Removal

  1. Hood SUB-ASSY setting (Refer to Removal )
  2. Disconnection of the battery ground terminal (Refer to Working precautions and notes )
  3. Front strut tower bar LH removal (Refer to Front strut tower bar )
  4. Front strut tower bar RH removal (Refer to Installation )
  5. Removal of air cleaner case SUB-ASSY (Refer to Removal )
  6. Engine wiring disconnection
    1. Release the four clamps and disconnect the engine wiring.
      Fig 1: Identifying Engine Wiring Clamps
      G08556543Courtesy of SUBARU OF AMERICA, INC.
    2. Release the clamp and disconnect the bulkhead harness.
      Fig 2: Locating Bulkhead Harness Clamp
      G11258380Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the bolt and three clamps, and then disconnect the engine wiring. (Transmission A/T)
    Fig 3: Locating Transmission Engine Wiring Bolt
    G08556544Courtesy of SUBARU OF AMERICA, INC.
  7. Removal of intake manifold protector (bank 2 side)
    1. Remove the bolt, and disconnect the fuel hose bracket.
      Fig 4: Identifying Intake Manifold Protector Bolt And Fuel Hose Bracket (Bank 2 Side)
      G08554029Courtesy of SUBARU OF AMERICA, INC.
    2. Remove 2 bolts, and remove the intake manifold protector (bank 2 side).
    Fig 5: Locating Intake Manifold Protector Bolts (Bank 2 Side)
    G08554030Courtesy of SUBARU OF AMERICA, INC.
  8. Removal of injector driver (Refer to Injector driver (FA20) )
  9. Removal of exhaust manifold (Refer to Removal )
  10. Disconnection of front crossmember SUB-ASSY
    1. Remove the 2 nuts on the engine mount.
    Fig 6: Locating Engine Mount Nuts
    G11258384Courtesy of SUBARU OF AMERICA, INC.
  11. Installation of SST
    1. Tie the exhaust pipe SUB-ASSY FR to the front suspension crossmember SUB-ASSY with the rope.
      NOTE: This operation is required to avoid dropping the exhaust pipe SUBASSY FR.
      Fig 7: Installing Exhaust Pipe Sub-Assembly And Front Suspension Cross-Member Using Rope
      G11258385Courtesy of SUBARU OF AMERICA, INC.
    2. Install the SST to the cylinder block.
      Fig 8: Installing Special Tool Onto Cylinder Block
      G11258386Courtesy of SUBARU OF AMERICA, INC.

      SST 12281-38150, 90119-14120

      Standard value: T=43N.m {439kgf.cm} {31.7ft.lbf}

    3. Release the clamp and disconnect the engine wiring.
      NOTE: This procedure is required to prevent the engine wiring from damaging.
      Fig 9: Locating Engine Wiring Clamp
      G11258387Courtesy of SUBARU OF AMERICA, INC.
    4. Install the SST to the vehicle.
      Fig 10: Installing Special Tool Onto Vehicle
      G08556549Courtesy of SUBARU OF AMERICA, INC.

      SST 99099AJ000, 18679AA020

      CAUTION:
      • When installing the SST to the vehicle, do not damage the engine wiring.
      • Use a shackle with the load capacity of 250 kg (551 lb) or more.
    5. Lift the engine ASSY a little bit at a time until the stud bolt of the engine mount is removed from the front crossmember.
      CAUTION:
      • To avoid the damage to the SST, apply grease or lubricant to the threaded portion.
      • To avoid the damage to the vehicle and parts, perform lifting operation a little bit at a time while checking the clearance in each part.
      • Lift the engine until the intake manifold (#4) slightly comes in contact with the A/C suction hose.
      • Insert a cloth between the intake manifold (#4) and the A/C suction hose to protect each part.
    6. Install the SST between engine mount and front crossmember.

      SST 18632AA020

      Fig 11: Installing SST Between Engine Mount And Front Crossmember
      G11258389Courtesy of SUBARU OF AMERICA, INC.
  12. Removal of ignition coil ASSY (bank 2 side)
    1. Disconnect 2 connectors for the ignition coil ASSY.
      NOTE: Slide the connectors in the direction of the arrow using a tool such as a clip remover while pressing the spring (a) shown in the figure.
      Fig 12: Removing Ignition Coil Assembly (Bank 2 Side)
      G11258390Courtesy of SUBARU OF AMERICA, INC.
    2. Remove 2 bolts, and remove 2 ignition coil ASSYs.
    Fig 13: Locating Ignition Coil Assembly Bolts
    G11258391Courtesy of SUBARU OF AMERICA, INC.
  13. Removal of spark plug (bank 2 side)
    1. Remove the two spark plugs.
    Fig 14: Removing Spark Plug (Bank 2 Side)
    G11258392Courtesy of SUBARU OF AMERICA, INC.
  14. Removal of ignition coil ASSY (bank 1 side)
    1. Disconnect 2 connectors for the ignition coil ASSY.
      NOTE: Slide the connectors in the direction of the arrow using a tool such as a clip remover while pressing the spring (a) shown in the figure.
      Fig 15: Removing Ignition Coil Assembly (Bank 1 Side)
      G10213057Courtesy of SUBARU OF AMERICA, INC.
    2. Remove 2 bolts, and remove 2 ignition coil ASSYs.
    Fig 16: Locating Ignition Coil Assembly Bolts
    G11258394Courtesy of SUBARU OF AMERICA, INC.
  15. Removal of spark plug (bank 1 side)
    1. Remove the two spark plugs.
    Fig 17: Removing Spark Plug (Bank 1 Side)
    G11258395Courtesy of SUBARU OF AMERICA, INC.