FixVault

Front Crossmember: Installation

  1. Check the crossmember for damage or cracks, and correct or replace if defective.
  2. Install the universal joint assembly - steering. Ref. to INSTALLATION , Universal Joint.
  3. Install each part in the reverse order of removal.
    CAUTION:
    • Use a new bolt and self-locking nut. For parts which are not reusable, refer to "COMPONENT". Ref. to COMPONENT , General Description.
    • Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.
    • Install the clamp - stabilizer bushing with the arrow mark facing the front of the vehicle.
      Fig 1: Installing Clamp - Stabilizer Bushing With Arrow Mark Facing Front Of Vehicle
      G08318304Courtesy of SUBARU OF AMERICA, INC.
    • Install so that the front end of the under cover (b) comes inside the bumper face - front (a), and the front end of the mud guard (c) comes outside the bumper face - front (a).
    Fig 2: Cautions For Installing Front End Of Under Cover Properly
    G10270308Courtesy of SUBARU OF AMERICA, INC.

    Tightening torque: 

    Engine mounting to Front crossmember assembly: Ref. to  ENGINE MOUNTING  , COMPONENT, General Description. 

    Universal joint assembly - steering: 24 N.m (2.45 kgf-m, 17.7 ft-lb) 

    V-belt cover: 7.5 N.m (0.76 kgf-m, 5.5 ft-lb) 

    Under cover - front: 18 N.m (1.84 kgf-m, 13.3 ft-lb) 

    Front suspension parts: Ref. to  FRONT SUSPENSION  , COMPONENT, General Description. 

    When tightening the castle nut, tighten the castle nut to the specified torque first, then tighten it further but within 60° until the hole in the ball stud is aligned with a slot in castle nut.

  4. Install the front wheels.

    Tightening torque: 

    Except for C4 model: 120 N.m (12.24 kgf-m, 88.5 ft-lb) 

    C4 model: 100 N.m (10.20 kgf-m, 73.8 ft-lb) 

  5. Inspect the wheel alignment and adjust if necessary.
    • Inspection: Ref. to INSPECTION , Wheel Alignment.
    • Adjustment: Ref. to ADJUSTMENT , Wheel Alignment.
    CAUTION: If the steering wheel and steering angle sensor are removed, perform the following VDC setting mode.
  6. Perform reinitialization of the auto headlight beam leveler system. (Model with auto headlight beam leveler) Ref. to PROCEDURE , Auto Headlight Beam Leveler System.