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Transfer Clutch: Installation

  1. Install the thrust bearing.
    NOTE: Make sure to install in the right direction.
    Fig 1: Installing Thrust Bearing
    G10218706Courtesy of SUBARU OF AMERICA, INC.
  2. Install the transfer clutch assembly.
    Fig 2: Installing Transfer Clutch Assembly
    G08317898Courtesy of SUBARU OF AMERICA, INC.
  3. Select the transfer driven gear shim. Ref. to ADJUSTMENT , Transfer Clutch.
  4. Attach the selected transfer driven gear shim to extension case with Vaseline.
  5. Remove the transfer clutch assembly.
  6. Install the seal ring to the transfer clutch assembly.
    NOTE:
    • Use a new seal ring.
    • When installing the seal ring, do not expand the seal ring too much.
    • Apply CVTF to the seal rings.
    Fig 3: Locating CVTF Seal Rings
    G08317900Courtesy of SUBARU OF AMERICA, INC.
  7. Install the seal ring to the transfer driven gear assembly.
    NOTE:
    • Use a new seal ring.
    • When installing the seal ring, do not expand the seal ring too much.
    • Apply CVTF to the seal rings.
    Fig 4: Locating Transfer Driven Gear Assembly Seal Ring
    G08317901Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transfer clutch assembly.
  9. Install the extension case. Ref. to INSTALLATION , Extension Case.
  10. Install the transmission assembly to the vehicle. Ref. to INSTALLATION , Automatic Transmission Assembly.
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