FixVault

Transfer Clutch: Installation

  1. Install the thrust bearing.
    NOTE: Make sure to install in the right direction.
    Fig 1: Thrust Bearing
    G10218706Courtesy of SUBARU OF AMERICA, INC.
  2. Install the transfer clutch assembly.
    Fig 2: Transfer Clutch Assembly
    G10275139Courtesy of SUBARU OF AMERICA, INC.
  3. Select the transfer driven gear shim. <Ref. to ADJUSTMENT , Transfer Clutch.>
  4. Attach the selected transfer driven gear shim to extension case with vaseline.
  5. Remove the transfer clutch assembly.
  6. Install the seal ring to the transfer clutch assembly.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    Fig 3: Locating Seal Ring - Transfer Clutch Assembly
    G08317900Courtesy of SUBARU OF AMERICA, INC.
  7. Install the seal ring to the transfer driven gear assembly.
    NOTE:
    • Use new seal rings.
    • When installing the seal rings, do not expand the seal rings too much.
    • Apply CVTF to the seal rings.
    Fig 4: Locating Seal Ring - Transfer Driven Gear Assembly
    G08317901Courtesy of SUBARU OF AMERICA, INC.
  8. Install the transfer clutch assembly.
  9. Install the extension case. <Ref. to INSTALLATION , Extension Case.>
  10. Install the transmission assembly. <Ref. to INSTALLATION , Automatic Transmission Assembly.>