FixVault

Function Inspection

  1. Coolant (SUBARU Super Coolant) check (Refer to COOLING SYSTEM (FA20) )
  2. Engine oil check (Refer to LUBRICATION SYSTEM (FA20) )
  3. Battery check (Refer to ON-VEHICLE INSPECTION )
  4. Check of air cleaner filter element SUB-ASSY
    1. Inspect the air cleaner filter element SUB-ASSY for dirt or clogging.
  5. V-ribbed belt tensioner ASSY check
    1. Remove the V-belt from the belt tensioner pulley.
    2. Move the V-ribbed belt tensioner ASSY in the both rotational directions to check whether it is caught.
      NOTE: Replace the V-ribbed belt tensioner ASSY if faulty.
    3. Install the V-belt.
  6. Ignition timing inspection
    1. Warm up the engine and stop.
    2. Connect the SSM4 to the DLC.
    3. Start the engine.
    4. Use SSM4 to read the ignition timing. (Refer to DATA MONITOR/ACTIVE TEST ) Standard value: -5 to 10°CA BTDC
      CAUTION: Perform this measurement with all accessory switches OFF, A/C OFF, electric fan OFF and shift position N or P.
    5. Check that the ignition timing advances promptly when the engine speed is increased.
  7. Idle speed check
    1. Warm up the engine and stop.
    2. Connect the SSM4 to the DLC.
    3. Start the engine.
    4. Read the engine speed using the SSM4. (Refer to DATA MONITOR/ACTIVE TEST )

    Standard value

    Transmission Idle speed
    A/T 600 to 800 r/min
    M/T 550 to 750 r/min
    CAUTION: Perform this measurement with all accessory switches OFF, A/C OFF, electric fan OFF and shift position N or P.
  8. Compression inspection
    1. Check the diagnosis code (Refer to CHECKING/CLEARING DTC ).
    2. Remove the relay block cover UPR.
      G12586476Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the fuel pump fuse from the engine compartment relay block.
    4. Start the engine.
    5. Turn the ignition to OFF after the engine stalls by itself.
    6. Crank the engine once and check that it does not start.
    7. Remove the four spark plugs. (Refer to REMOVAL )
    8. Set the compression gauge and compression gauge attachment.
      G12586477Courtesy of SUBARU OF AMERICA, INC.
    9. Install the injector driver. (Refer to INSTALLATION )
    10. Fully open the accelerator pedal.
    11. With the brake pedal depressed, crank the engine and measure the compression of each cylinder.

      Compression: 1150 to 1750 kPa {11. 7 to 17. 8 kgf/cm2 } {167 to 254 psi}

      Difference between cylinders: 200 kPa {2. 0 kgf/cm2 } {29 psi}

      CAUTION:
      • Perform compression inspection in a short period of time.
      • Use a fully charged battery to keep the engine speed at 250 r/min or more.
      NOTE: When the compression pressure is low, pour a small amount of engine oil into cylinders and measure the compression again.
      • When the compression increases, it is possible that the piston rings etc. are worn.
      • When the compression does not change, it is possible that the valve system is faulty.
    12. Remove the injector driver. (Refer to INJECTOR DRIVER (FA20) )
    13. Install the four spark plugs. (Refer to INSTALLATION )
    14. Install the fuel pump fuse.
    15. Install the relay block cover UPR.
    16. Clear the diagnosis code (Refer to CHECKING/CLEARING DTC ).
      CAUTION: Be sure to clear the memory of diagnosis code once and then check that no DTCs are output.
  9. CO, HC concentration inspection
    NOTE: This check is for determining whether or not the idle CO/HC complies with regulations.
    1. Start the engine.
    2. Maintain the engine speed at 2500 r/min for approximately 180 seconds.
    3. Insert a CO/HC meter testing probe at least 40 cm {15. 7 in} into the tailpipe during idling.
    4. Immediately check the CO/HC concentration at idle and/or 2500 r/min.
      NOTE:
      • When performing the 2 mode (2500 r/min and idle) test, follow the measurement order prescribed by the applicable local regulations.
      • If the CO/HC concentration does not comply with regulations, troubleshoot in the order given below.
      1. Check the A/F sensor (See UNIT INSPECTION ) and heated oxygen sensor (See UNIT INSPECTION ) operation.
      2. Refer to the table below for the possible cause, and then inspect and correct the applicable causes if necessary.
    CO HC Trouble Probable cause
    Normal High Rough idling  
    1. Weak ignition
      • Defective timing
      • Faulty plug gap
    2. Intake/exhaust leakage
    3. Cylinder compression leakage
    Low High Rough idling (HC unstable)  
    1. Vacuum leakage
      • PCV hose
      • Intake manifold
      • Throttle body
    2. Misfire due to lean fuel mixture
    High High Rough idling (black smoke)  
    1. Clogged air cleaner element
    2. Clogged PCV valve
    3. Faulty EFI system
      • Faulty pressure regulator
      • Faulty engine coolant sensor
      • Faulty air flow meter
      • Faulty ECM
      • Faulty injector
      • Faulty throttle position sensor