Turbo Model
- Install the oil level switch and the clip (A) to the oil pan upper.NOTE:
- Use new O-rings.
- Apply a coat of engine oil to the O-rings.
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Install the engine mounting LH onto the engine.
Tightening torque:
35 N.m (3.6 kgf-m, 25.8 ft-lb)
- Lower the engine and remove the lifting device and wire ropes.
- Install the bolt which secures the transmission harness stay to the CVT.
Tightening torque:
16 N.m (1.6 kgf-m, 11.8 ft-lb)
- Install the pitching stopper.
Tightening torque:
T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb)
- Install the intercooler. Ref. to INTAKE (INDUCTION) (H4DOTC)>Intercooler>INSTALLATION .
- Lift up the vehicle.
- Install the electric power steering gearbox. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>Electric Power Steering Gearbox>INSTALLATION .
- Install the front drive shaft LH. Ref. to DRIVE SHAFT SYSTEM>Front Drive Shaft>INSTALLATION .
- Install the nuts which hold the engine mounting to the front crossmember.NOTE:
- Make sure that locators (a) of the engine mounting are securely inserted.
- Use a new nut.
Tightening torque:
60 N.m (6.1 kgf-m, 44.3 ft-lb)
- Connect the connector of oil level switch to the engine wiring harness, and install the clip (A) securing the harness.
- Install the front exhaust pipe. Ref. to EXHAUST (H4DOTC)>Front Exhaust Pipe>INSTALLATION .
- Install the air intake duct (rear). Ref. to INTAKE (INDUCTION) (H4DOTC)>Air Intake Duct>INSTALLATION .
- Refill the engine oil. Ref. to LUBRICATION (H4DO)>Engine Oil>REPLACEMENT .
- Connect the battery ground terminal. Ref. to NOTE>NOTE>BATTERY .
- Fill engine coolant. Ref. to COOLING (H4DOTC)>Engine Coolant>REPLACEMENT>FILLING OF ENGINE COOLANT .
- Install the collector cover.
- Change the installation position of the stay assembly - front hood from (B) to (A).
Tightening torque:
20 N.m (2.0 kgf-m, 14.8 ft-lb)
- Align the alignment marks (A), and install the striker - front hood to the hood COMPL - front.
Tightening torque:
33 N.m (3.4 kgf-m, 24.3 ft-lb)
- Install the bracket - grille UPR, and the grille assembly - front CTR. Ref. to EXTERIOR/INTERIOR TRIM>Front Grille>INSTALLATION .