Automatic Transmission Assembly: Installation
- Attach the ST to converter case.
ST 498277200 STOPPER SET
- Replace the front differential side retainer oil seal. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>Differential Side Retainer Oil Seal>REPLACEMENT .NOTE:
- Be sure to replace the differential side retainer oil seal with a new part whenever the front drive shaft is removed from the transmission.
- When a new differential side retainer oil seal has been installed, replacement is not required.
- Install the cushion rubber on the transmission. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>Transmission Mounting System>INSTALLATION .
- Mount the transmission onto the transmission jack.
- Strike and bend the transmission hanger of transmission rear with a soft rubber hammer etc. so that it gets in contact with the transmission case.CAUTION: Do not apply excessive load or impact to the transmission case.
- While lifting up the transmission gradually, install the transmission to the engine.CAUTION: This operation requires at least two persons.NOTE: Keep the engine level.
- Install the two engine connecting bolts and two nuts (lower side).
Tightening torque:
50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Install the transmission rear crossmember. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>Transmission Mounting System>INSTALLATION>TRANSMISSION REAR CROSSMEMBER AND REAR CUSHION RUBBER .
- Install the hanger bracket.
Tightening torque:
23 N.m (2.3 kgf-m, 17.0 ft-lb)
- Remove the transmission jack.
- Lower the vehicle.
- Remove the ST (ENGINE HANGER).
- Install the three engine mounting bolts (upper side).
Tightening torque:
50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Install the transmission mounting bracket LH and RH.NOTE:
- Install to the left side of vehicle first because the engine inclines to the left.
- Temporarily tighten the bolt arrowed in the figure.
Tightening torque:
75 N.m (7.6 kgf-m, 55.3 ft-lb)
- Set the ST to vehicle body and lift up the engine unit slightly.
ST1 99099AJ000 ENGINE HANGER
ST2 99099AJ010 CHAIN BALANCER
CAUTION:- Set so that the chain sling does not contact the engine parts.
- Set the arms of ST (ENGINE HANGER) at the locations shown in the figure.
- Remove the bolts from ST (ST H4 (FA, FB)).
- Remove the bolt and nut to remove ST (ST H4 (FA, FB)).
- Temporarily attach the front cushion rubber with bolts.
- Install the bolt and nut to the front cushion rubber.
- Tighten the bolts and nuts of front cushion rubber.NOTE: Always start tightening from the bolts on the engine side.
Tightening torque:
T1: 25 N.m (2.5 kgf-m, 18.4 ft-lb)
T2: 45 N.m (4.6 kgf-m, 33.2 ft-lb)
- Remove the ST (ENGINE HANGER and CHAIN SLING) and the bolt of 8 mm (0.3 in).
- Install the V-belt cover.
Tightening torque:
6.5 N.m (0.7 kgf-m, 4.7 ft-lb)
- Install the nut to the transmission mounting bracket.
Tightening torque:
45 N.m (4.6 kgf-m, 33.2 ft-lb)
- Install the transmission harness stay.
Tightening torque:
7 N.m (0.7 kgf-m, 5.2 ft-lb)
- Install the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>Transmission Control Module (TCM)>INSTALLATION .
- Insert the transmission case cover (small) between transmission case cover (large) and transmission to install.NOTE: When inserting, be careful that the insulator inside transmission case cover is not turned over.
Tightening torque:
7 N.m (0.7 kgf-m, 5.2 ft-lb)
- Remove the ST (STOPPER SET) from converter case.
- Match the torque converter screw hole with drive plate hole to install the bolt.CAUTION:
- Do not drop the mounting bolt in the converter housing.
- Do not damage the mounting bolt.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the remaining three bolts by rotating the crank pulley a little at a time in the same direction as engine revolution.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the service hole plug.
- Install the starter. Ref. to STARTING/CHARGING SYSTEMS(H4DO)>Starter>INSTALLATION .
- Lift up the vehicle.
- Tighten the single mounting bolt of transmission mounting bracket.
Tightening torque:
75 N.m (7.6 kgf-m, 55.3 ft-lb)
- Set the ST to differential side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
- Replace the circlip of the drive shaft with a new part.
- Insert the front drive shaft spline section into transmission and remove the ST (OIL SEAL PROTECTOR).
- Insert the drive shaft into the transmission securely by pressing the housing from outside of the vehicle.
- Install the CVTF CVT inlet hose and CVTF CVT outlet hose. (With CVTF cooler (air cool))NOTE: Use new CVTF CVT inlet hose and CVTF CVT outlet hose.
- Insert the ball joint into housing and secure with bolt.CAUTION:
- Before tightening, make sure the bottom surface of the housing assembly - front axle and the stepped section of ball joint are in contact.
- Be careful not to damage the boot of the joint.
Tightening torque:
50 N.m (5.1 kgf-m, 36.9 ft-lb)
- Install the stabilizer link.NOTE: Use a new flange nut.
Tightening torque:
60 N.m (6.1 kgf-m, 44.3 ft-lb)
- Connect the tie-rod end and knuckle arm, and attach the castle nut.CAUTION: When connecting the tie-rod end, do not hit the cap at the bottom of tie-rod end with a hammer.
Tightening torque:
27 N.m (2.8 kgf-m, 19.9 ft-lb)
- After tightening the castle nut to the specified tightening torque, tighten it further within 60° until the cotter pin hole is aligned with slot in the nut. Fit the cotter pin into the nut, and then bend the pin to lock.
- Install the propeller shaft. Ref. to DRIVE SHAFT SYSTEM>Propeller Shaft>INSTALLATION .
- Install the universal joint. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>Universal Joint>INSTALLATION .
- Install the plate assembly to transmission.
Tightening torque:
25 N.m (2.5 kgf-m, 18.4 ft-lb)
- Install the washer and snap pin to the shifter arm.CAUTION: Do not apply extra overload while holding the part (a).
- Install the center exhaust cover.
Tightening torque:
18 N.m (1.8 kgf-m, 13.3 ft-lb)
- Install the center exhaust pipe. Ref. to EXHAUST(H4DO)>Center Exhaust Pipe>INSTALLATION .
- Install the under cover - front.
- Lower the vehicle.
- Install the front tire LH and RH. Ref. to WHEEL AND TIRE SYSTEM>Tire and Wheel>INSTALLATION .
- Replace the CVTF inlet hose and CVTF outlet hose with new parts. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>CVTF COOLER (WITH WARMER FUNCTION) .
- Install the CVTF inlet hose and CVTF outlet hose. (Without CVTF cooler (air cool))
- Install the CVTF outlet hose. (With CVTF cooler (air cool))
- Install the CVTF cooler (with warmer feature).
Tightening torque:
23 N.m (2.3 kgf-m, 17.0 ft-lb)
- Install the CVTF cooler hose. (With CVTF cooler (air cool))
- Connect the harness connector, and install the clip and transmission radio ground cord terminal.
Tightening torque:
13 N.m (1.3 kgf-m, 9.6 ft-lb)
- Install the battery cable bracket, and install the battery cable clip to the bracket.
Tightening torque:
7.5 N.m (0.76 kgf-m, 5.5 ft-lb)
- Install the air intake boot assembly. Ref. to INTAKE (INDUCTION) (H4DO)>Air Intake Boot>INSTALLATION .
- Install the air intake duct. Ref. to INTAKE (INDUCTION) (H4DO)>Air Intake Duct>INSTALLATION .
- Connect the battery ground terminal.
- Refill differential gear oil to adjust the differential gear oil amount. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>Differential Gear Oil>ADJUSTMENT .
- Refill CVTF to adjust the CVTF amount. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>CVTF>ADJUSTMENT .
- Perform the operation of AT learning mode. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (DIAGNOSTICS)>LEARNING CONTROL .
- Execute the rear differential inspection mode. Ref. to DIFFERENTIALS>REAR DIFFERENTIAL INSPECTION MODE
.CAUTION: Always execute the rear differential inspection mode at the replacement of the following.
- Replacement of transmission assembly
- Replacement of front differential hypoid gear set
- Perform the road test to make sure there is no fault. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR580)>Road Test>INSPECTION .