FixVault

Differential Case Assembly

  1. Install the washer and differential bevel gear into differential case (LH).
    G06654722Courtesy of SUBARU OF AMERICA, INC.
  2. Install the differential bevel gear pinions into differential case (LH) and install the pinion shaft.
    G12410955Courtesy of SUBARU OF AMERICA, INC.
  3. Install the straight pin.
    G06654724Courtesy of SUBARU OF AMERICA, INC.
  4. Install the differential case (RH) to hypoid driven gear and secure with vise.
    G06654725Courtesy of SUBARU OF AMERICA, INC.
  5. Install the washer and differential bevel gear to the differential case (RH).
    G06654714Courtesy of SUBARU OF AMERICA, INC.
  6. Using the ST, install the hypoid driven gear by tightening the installation bolt.

    ST 18270KA020 SOCKET (E20) 

    Tightening torque:

    20 N.m (2.0 kgf-m, 14.8 ft-lb)

    G06654712Courtesy of SUBARU OF AMERICA, INC.
  7. While checking the tightening angle with the angle gauge, further tighten the hypoid driven gear mounting bolts.

    Tightening angle:

    45°±2°

  8. Measurement of backlash (selection of washer)
    1. Install the SUBARU genuine axle shaft to differential case.

      Part No. 38415AA070

      Axle shaft

    2. Measure the gear backlash using ST1 and ST2, and then insert the ST2 through the window of differential case.

      ST1 498247001 MAGNET BASE 

      ST2 498247100 DIAL GAUGE 

      NOTE:
      • Measure the backlash by applying a differential bevel pinion tooth between two differential bevel gear teeth.
      • When measuring, fix the differential bevel pinion in place with a screwdriver covered with cloth, or a similar tool.

      Specification:

      0.13 - 0.18 mm (0.0051 - 0.0071 in)

      G06654728Courtesy of SUBARU OF AMERICA, INC.
    3. If the backlash is not within specification, select a washer from the table below and replace.
      Washer
      Part No. Thickness mm (in)
      803038021 0.95 (0.037)
      803038022 1.00 (0.039)
      803038023 1.05 (0.041)
  9. Using the ST, install the left and right taper roller bearings.

    ST1 499277100 BUSHING 1-2 INSTALLER 

    ST2 398497701 SEAT 

    G06654729Courtesy of SUBARU OF AMERICA, INC.