FixVault

Intermediate Case: Installation

  1. Clean the mating surface of intermediate case and transmission case.
  2. Face the O-ring side of the CVTF filter to the intermediate case side, and install the CVTF filter.
    NOTE: Apply CVTF to the O-rings.
    G09482109Courtesy of SUBARU OF AMERICA, INC.
  3. Install the O-ring to the transmission case.
    NOTE:
    • Use new O-rings.
    • Apply CVTF to the O-rings.
    G06654544Courtesy of SUBARU OF AMERICA, INC.
  4. Apply liquid gasket to intermediate case seamlessly.

    Liquid gasket:

    THREE BOND 1215B or equivalent

    G06654547Courtesy of SUBARU OF AMERICA, INC.
  5. Install the intermediate case and the transmission hanger to the transmission case.
    NOTE: Make sure to install the arrowed bolt.

    Tightening torque:

    25 N.m (2.5 kgf-m, 18.4 ft-lb)

    G09482108Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transfer reduction driven gear assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690)>Transfer Reduction Driven Gear>INSTALLATION .
  7. Install the transfer clutch assembly. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690)>Transfer Clutch>INSTALLATION .
  8. Install the rear drive shaft. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690)>Rear Drive Shaft>INSTALLATION .
  9. Install the parking pawl. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690)>Parking Pawl>INSTALLATION .
  10. Install the extension case. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690)>Extension Case>INSTALLATION .
  11. Install the transmission to vehicle. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION(TR690)>Automatic Transmission Assembly>INSTALLATION .