FixVault

Chain Cover: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Apply liquid gasket to the mating surfaces of the cylinder block, cylinder head and oil pan upper as shown in the figure.

    Liquid gasket: 

    THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

    G05667799Courtesy of SUBARU OF AMERICA, INC.
  2. Apply liquid gasket to the mating surface of the chain cover.
    NOTE:
    • Before applying liquid gasket, degrease the old liquid gasket seal surface of the engine and chain cover.
    • Install within 5 min. after applying liquid gasket.

    Liquid gasket: 

    THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent

    Liquid gasket applying diameter: 

    3.5±0.5 mm (0.1378±0.0197 in)

    G12405514Courtesy of SUBARU OF AMERICA, INC.
  3. Attach the chain cover and temporarily tighten the chain cover installation bolts.
    CAUTION: Do not install the chain cover installation bolts in wrong place.
    G13248194Courtesy of SUBARU OF AMERICA, INC.
  4. Tighten the chain cover installing bolts in the numerical order as shown in the figure.

    Tightening torque: 

    10 N.m (1.0 kgf-m, 7.4 ft-lb)

    Fig 1: Chain Cover Bolts Tightening Sequence
    G06649800Courtesy of SUBARU OF AMERICA, INC.
  5. Install the oil cooler pipe to the chain cover.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

    G10263983Courtesy of SUBARU OF AMERICA, INC.
  6. Install the crank pulley. Ref. to MECHANICAL (H6DO)>Crank Pulley>INSTALLATION .
  7. Install the V-belts. Ref. to MECHANICAL (H6DO)>V-belt>INSTALLATION .
  8. Fill engine oil. Ref. to LUBRICATION (H6DO)>ENGINE OIL>REPLACEMENT .
  9. When working on the vehicle
    NOTE: When working on the vehicle, perform the following steps also.
    1. Install the engine mount. Ref. to MECHANICAL (H6DO)>Engine Mounting>INSTALLATION .
    2. Install the front exhaust pipe. Ref. to EXHAUST (H4DO)>FRONT EXHAUST PIPE>INSTALLATION .
    3. Install the radiator. Ref. to COOLING (H4DO)>RADIATOR>INSTALLATION .