Inspection steps
- When the brake actuator ECM has been replaced, make sure to perform [VSC(VDC) Centering Mode]. (Refer to WORK SUPPORT )
- Before performing troubleshooting, check the fuse for this circuit.
- Interview
- Interview the customer if the accelerator pedal and the brake pedal have been depressed simultaneously while driving and braking.
Criteria: The acceleration pedal and the brake pedal were not depressed simultaneously.
NOTE:- If the accelerator pedal and the brake pedal are depressed simultaneously, the skid control computer (brake actuator ASSY) judges that the stop light switch is stuck to ON and the diagnostic code may be stored in memory.
- If the accelerator pedal and the brake pedal have been depressed simultaneously, it is not a malfunction. Clear the diagnostic code. (Refer to CHECKING/CLEARING DIAGNOSTIC CODES )
OK: Go to next step
NG: Complete
- Interview the customer if the accelerator pedal and the brake pedal have been depressed simultaneously while driving and braking.
- Stop light illumination check
- Check the stop light illumination status when the brake pedal is depressed.
Criteria
Inspection conditions Illumination status Brake pedal, depressed Light ON Brake pedal, released Light OFF OK: Go to next step
NG: Go to Step 5.
- Check the stop light illumination status when the brake pedal is depressed.
- Data monitor check (stop light switch)
- Using SSM4, check [Data monitor] of [Stop Lamp Switch]. (Refer to
CHECKING/CLEARING DIAGNOSTIC CODES )RANGE DESCRIPTION
Item name Description/display range Normal value Remarks [Stop Lamp Switch] Indicates the stop light switch operation.
Display range: OFF/ONOFF: Brake pedal, released ON: Brake pedal, depressed - Criteria: According to the brake pedal operation, the display switches ON/OFF.
OK: Go to next step
NG: Go to Step 11.
- Using SSM4, check [Data monitor] of [Stop Lamp Switch]. (Refer to
CHECKING/CLEARING DIAGNOSTIC CODES )
- Diagnostic code list recheck
- Drive at the speed of 10 km/h or more and stop the vehicle by depressing the brake pedal.
- Use the SSM4 to check the diagnosis codes. (Refer to
CHECKING/CLEARING DIAGNOSTIC CODES )RESULT DESCRIPTION
Result Go to No output A Output exists B - Go to next step
- Replacement of skid control computer (brake actuator ASSY) (Refer to REMOVAL )
Malfunction reproduction test (Refer to MALFUNCTION SYMPTOMS AND DTC CHECK )
- Check wiring harness and connector (noise filter - battery)
- Noise filter check
- Check the noise filter. (Refer to
INSTALLATION
)
OK: Go to next step
NG: Repair or replacement of noise filter (Refer to NOISE FILTER )
- Check the noise filter. (Refer to
INSTALLATION
)
- Check wiring harness and connector (noise filter - stop light switch ASSY)
- Disconnect the connector, A22 for the stop light switch ASSY
- Measure the resistance between the terminals.
Resistance
Inspection terminals Inspection conditions Standard value A13-2 - A22-1 Always Less than 1 Ω A13-1 - A22-2 Always Less than 1 Ω OK: Go to next step
NG: Repair or replacement of wiring harness or connector
- Stop light switch ASSY check
- Check the stop light switch ASSY (Refer to
UNIT INSPECTION
)
OK: Go to next step
NG: Repair or replacement of stop light switch ASSY (Refer to LIST OF DIAGNOSTIC CODES 8)
- Check the stop light switch ASSY (Refer to
UNIT INSPECTION
)
- Check wiring harness and connector (STP terminal)
- Check the connector of the skid control computer (brake actuator ASSY) for a trouble such as poor engagement or disconnection.
Criteria: No trouble
- Turn IG OFF and disconnect the connector A5 from the skid control computer (brake actuator ASSY).
- Check the case and terminal of the connector for deformation and/or corrosion.
Criteria: No deformation or corrosion.
- Measure the voltage between the terminals.
Voltage
STANDARD VALUE SPECIFICATIONInspection terminals Inspection conditions Standard value A5-30(STP) - chassis ground Brake pedal, depressed 11 to 14V A5-30(STP) - chassis ground Brake pedal, released Less than 1.5 V OK: Go to next step
NG: Repair or replacement of wiring harness or connector
- Check the connector of the skid control computer (brake actuator ASSY) for a trouble such as poor engagement or disconnection.
- Diagnostic code list recheck
- Drive at the speed of 10 km/h or more and stop the vehicle by depressing the brake pedal.
- Use the SSM4 to check the diagnosis codes. (Refer to
CHECKING/CLEARING DIAGNOSTIC CODES )RESULT DESCRIPTION
Result Go to No output A Output exists B - Go to next step
- Malfunction reproduction test (Refer to MALFUNCTION SYMPTOMS AND DTC CHECK )
To lighting system (How to troubleshoot) (Refer to HOW TO TROUBLESHOOT )
- Check wiring harness and connector (STP terminal)
- Check the connector of the skid control computer (brake actuator ASSY) for a trouble such as poor engagement or disconnection.
Criteria: No trouble
- Turn IG OFF and disconnect the connector A5 from the skid control computer (brake actuator ASSY).
- Check the case and terminal of the connector for deformation and/or corrosion.
Criteria: No deformation or corrosion.
- Measure the voltage between the terminals.
Voltage
STANDARD VALUE SPECIFICATIONInspection terminals Inspection conditions Standard value A5-30(STP) - chassis ground Brake pedal, depressed 11 to 14V A5-30(STP) - chassis ground Brake pedal, released Less than 1.5 V OK: Go to next step
NG: Repair or replacement of wiring harness or connector
Replacement of brake actuator ECM only (Refer to REMOVAL )
- Check the connector of the skid control computer (brake actuator ASSY) for a trouble such as poor engagement or disconnection.