FixVault

EGR Control Valve: Installation

  1. Set a new gasket and install the EGR control valve to the EGR pipe adapter.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb)

  2. Install the EGR control valve to the intake manifold assembly.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb)

  3. Set a new gasket, and install the stud bolts using TORX® E8.

    Tightening torque: 

    5 N.m (0.5 kgf-m, 3.7 ft-lb)

  4. Install the nuts securing the EGR cooler.

    Tightening torque: 

    19 N.m (1.9 kgf-m, 14.0 ft-lb)

  5. Connect the connector.
  6. Install the purge control valve. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (H4DO)>Purge Control Solenoid Valve>INSTALLATION .
  7. Attach the PCV hose No. 1. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (H4DO)>PCV Hose>INSTALLATION>PCV HOSE NO. 1 .
  8. Install the EGR pipe. Ref. to EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES) (H4DO)>EGR Pipe>INSTALLATION .
  9. Tighten the bolts holding the EGR cooler to the cylinder head RH.

    Tightening torque: 

    6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

  10. Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO)>AIR INTAKE BOOT>INSTALLATION .
  11. Install the collector cover. Ref. to INTAKE (INDUCTION) (H4DO)>COLLECTOR COVER>INSTALLATION .
  12. Connect the ground terminal to battery sensor, Ref. to GROUND TERMINAL REMOVAL OR INSTALLATION .