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DTC P0087/High-Pressure Fuel Pump Design Change (09-123-24)

Publication date: 2025-02-24
Reference number: 09-123-24

DTC P0087/HIGH-PRESSURE FUEL PUMP DESIGN CHANGE

DTC P0087/HIGH-PRESSURE FUEL PUMP DESIGN CHANGE

TECHNICAL SERVICE BULLETIN

Reference Number(s): 09-123-24, Date of Issue:  February 24, 2025
SUBARU: 2021-24MY Legacy & Outback; 2017-24MY Impreza & Crosstrek; 2017-24MY Forester

APPLICABILITY

2021-24MY Legacy & Outback

2017-24MY Impreza & Crosstrek

2017-24MY Forester

INTRODUCTION

This bulletin announces the design change made to the high-pressure fuel pump developed to prevent DTC P0087 (Fuel Rail/System Pressure - Too Low Bank 1). The performance of the internal discharge valve of the pump has been optimized to help prevent any unstable fuel pressure caused by engine vibrations. If DTC P0087 is found to be detected by the Engine Control Module (ECM), the high-pressure fuel pump will require replacement.

PRODUCTION CHANGE INFORMATION

The new high-pressure fuel pumps have been incorporated into vehicle production as per the table below.

Model Starting VIN
Legacy R3007808
Outback R3136202
Crosstrek (Japan Production) RH219194
Crosstrek (SIA Production) R3710846
Forester PH470127

PART INFORMATION

REMINDER:  Always order the most up-to-date replacement parts based on the specific VIN being repaired.

Part Description Model Part Number
PUMP ASSY-FUEL, HIGH PRESSURE Impreza, Crosstrek, & Forester 16625AA190
PUMP ASSY-FUEL, HIGH PRESSURE Outback & Legacy 16625AA190
PUMP ASSY-FUEL, HIGH PRESSURE Forester 16625AA190
One Time Use Parts
Engine Part Description Part Number
2.0 PIPE ASSEMBLY-FUEL DELIVERY 17540AA390
GASKET-INTAKE MANIFOLD 14035AA690
2.4 PIPE ASSEMBLY-FUEL DELIVERY 17540AA430
GASKET-INTAKE MANIFOLD 14035AA74A
2.5 PIPE ASSEMBLY-FUEL DELIVERY 17540AA450
GASKET-INTAKE MANIFOLD 14035AA78A
NOTE: ALWAYS  confirm all required parts are on hand prior to beginning any service procedures.

SERVICE PROCEDURE/INFORMATION

IMPORTANT: Inspect and record the part number located on the top of the high pressure pump. Verify the NEW part number is not installed prior to replacement.
G16944558

The service procedures for high pressure fuel pump replacement remain unchanged. Always refer to the applicable Service Manual and review the full requirements of the repair being performed. The Service Manual procedures contain information critical to performing an effective repair the first time, every time. This includes but is not limited to important SAFETY precautions, proper inspection criteria, necessary special tools, required processes and related one-time-use parts needed for a complete and lasting repair.

WARRANTY/CLAIM INFORMATION

For vehicles within the Powertrain Limited Warranty period, an applicable Emission Warranty period, or covered by an active Subaru Added Security Classic or Gold plan, this repair may be submitted using the following claim information:

Labor Description Labor Operation # Repair Code Labor Time Engine Size
HIGH PRESSURE FUEL PUMP, PLUNGER/O-RING R&R B440-086 DGC-42 1.2h 2.0L
1.7h 2.5L
2.2h 2.4L

IMPORTANT REMINDERS: