FixVault

Extension Case: Assembly

  1. Install the plugs with new O-rings.

    Tightening torque: 

    25 N.m (2.5 kgf-m, 18.4 ft-lb)

    G14611253Courtesy of SUBARU OF AMERICA, INC.
  2. Install a new extension case oil seal. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>EXTENSION CASE OIL SEAL>REPLACEMENT 
  3. Install a new ball bearing and pressure plate to the transfer clutch piston.
    G14611255Courtesy of SUBARU OF AMERICA, INC.
  4. Install a new D-ring and O-ring.
    NOTE:

    Apply CVTF to the D-ring and O-ring. 

    G14611251Courtesy of SUBARU OF AMERICA, INC.
  5. Install the transfer clutch piston to the extension case.
    NOTE:

    Align the straight pin position. 

    G14611257Courtesy of SUBARU OF AMERICA, INC.
  6. Install the spring retainer, return spring and clutch spring retainer.
    G14611258Courtesy of SUBARU OF AMERICA, INC.
  7. Using the ST and a press, install the snap ring.

    Preparation tool: 

    ST: COMPRESSOR SPECIAL TOOL (18762AA001)

    G14611248Courtesy of SUBARU OF AMERICA, INC.
  8. Install the dust cover.
    G14611247Courtesy of SUBARU OF AMERICA, INC.