Extension Case: Disassembly
- Remove the dust cover.
- Remove the snap ring from the transfer clutch piston using the ST and a press.
Preparation tool:
ST: COMPRESSOR SPECIAL TOOL (18762AA001)
- Remove the clutch spring retainer, return spring and spring retainer.
(A) Clutch spring retainer (B) Return spring (C) Spring retainer - Blow compressed air through the hole shown in the figure, and remove the transfer clutch piston.
- Remove the D-ring and O-ring from the transfer clutch piston.
- Remove the pressure plate and ball bearing.
(A) Pressure plate (B) Ball bearing (C) Transfer clutch piston - Remove the extension case oil seal. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR690)>EXTENSION CASE OIL SEAL>REPLACEMENT .
- Remove the plug.