Reassembly (Control Valve Assembly)

Position NEW No. 1 gasket and body plate on lower valve body. See Fig 1. Temporarily secure body plate with 2 bolts. Use 2 oil tube clamp bolts. Position NEW No. 2 gasket on body plate.
Position lower valve body on rear upper valve body. Temporarily install 6 wave washers and bolts. See Fig 2.
Remove 2 temporary installed bolts. Position lower valve body on front upper valve body. Temporarily install 3 wave washers and bolts. See Fig 3.
Turn valve body over. Temporarily install 7 wave washers and bolts. See Fig 4.
Turn valve body over. Install 2 check balls into lower valve. See Fig 5.
Position NEW No. 3 gasket, body plate and new No. 4 gasket on lower valve body. Install body cover with 15 wave washers and bolts. See Fig 6. Torque bolts to 48 INCH lbs. (5.4 N.m).
Torque upper and lower valve body bolts to 48 INCH lbs. (5.4 N.m). Install lock-up relay valve sleeve pin. Temporarily install lock-up relay valve body plate. Permanently install lock-up relay valve body plate when valve body is installed in transmission case.
Install spacer, detent spring and cover with wave washer and bolt. Torque bolt to 48 INCH lbs. (5.4 N.m). Install manual valve.
Install clamp with 2 bolts and wave washers. Using plastic hammer, tap in oil tube. DO NOT bend or damage tube. Install tube clamp with 2 wave washers and bolts. Install 2 line pressure tubes.

Fig 1: Identifying Valve Body Gasket

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Fig 2: Locating Valve Body Bolts (1 Of 3)

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Fig 3: Locating Valve Body Bolts (2 Of 3)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 4: Locating Valve Body Bolts (3 Of 3)

Fig 5: Locating Valve Body Check Balls

Fig 6: Locating Valve Body Bolts