Section 272 (Engine Cooling System): Radiator: Disassembly

WARNING: This page is about a different car, the 2004 Toyota MR2, 2003 Toyota MR2, and 2002 Toyota MR2. However, it is still accessible from the selected car via links, so may be relevant.

Remove Drain Plug
1. Remove the drain plug.
2. Remove the O-ring.
Assemble SST
SST 09230-01010
1. Install the claw to the overhaul handle, inserting it in the hole in part "A" as shown in the diagram.
2. While gripping the handle, adjust the stopper bolts so that dimension "B" shown in the diagram is 0.2 - 0.3 mm (0.008-0.012 in.).
  NOTE: If this adjustment is not done the claw may be damaged.
  
  Fig 1: Installing Claw To Overhaul Handle
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Uncaulk Lock Plates
Using SST to release the caulking, squeeze the handle until stopped by the stopper bolts.

SST 09230-01010

Fig 2: Uncaulking Lock Plates
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Remove Tanks And O-Rings
Lightly tap the bracket of the radiator (or radiator inlet or outlet) with a soft-faced hammer, and remove the tank and the O-ring.

Fig 3: Tapping Radiator Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002