Section 460 (Engine Cooling System): Radiator: Disassembly

WARNING: This page is about a different car, the 2002 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.

Remove drain plug .
.
1. Remove the drain plug.
2. Remove the O-ring.
Assemble SST .
1. SST 09230-01010
  1. Install the claw to the overhaul handle, inserting it in the hole in part "A" as shown in the diagram.
  2. While gripping the handle, adjust the stopper bolts so that dimension "B" is as shown in the illustration.
    1. Dimension "B": 0.2 - 0.3 mm (0.008 - 0.012 in.)
    NOTE: If this adjustment is not done the claw may be damaged.
Uncaulk lock plates .

Fig 2: Uncaulking Lock Plates
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST to release the caulking, squeeze the handle until stopped by the stopper bolts.
1. SST 09230-01010
Remove tanks and "O"-rings .

Fig 3: Removing Tanks & "O"-Rings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Lightly tap the bracket of the radiator (or radiator inlet or outlet) with a soft-faced hammer, and remove the tank and the "O"-ring.
A/T: Remove oil cooler pipes from lower tank .
1. Loosen the 2 nuts, and remove the 2 pipes.
2. Remove the 2 nuts.
3. Remove the 2 "O"-rings from the oil cooler.