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Engine Cooling System: Radiator: Disassembly

  1. Remove No.1 fan shroud

    Remove the 4 bolts and No.1 fan shroud.

  2. Remove radiator supports.
  3. Remove drain plug.
  4. Assemble SST.
    1. SST 09230-01010
      2. Fig 1: Displaying SST Assembly
      G01025130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the claw to the overhaul handle, inserting it in the hole in part "A" as shown in the diagram.
    2. While gripping the handle, adjust the stopper bolt so that dimension "B" shown in the diagram is 0.2 - 0.3 mm (0.008 - 0.012 in.).
    NOTE: If this adjustment is not done, the claw may be damaged.
  5. Uncaulk lock plates.

    Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

    1. SST 09230-01010
      2. Fig 2: Uncaulking Lock Plates
      G01025131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

  6. Remove tanks and o-rings.
    1. Lightly tap the radiator port (inlet or outlet) with a soft-faced hammer, and remove the tank.
    2. Remove the O-ring.
      3. Fig 3: Removing Upper Radiator Tank
      G01025132Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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