Rear Door: Disassembly

Using a screwdriver, remove the door inside handle bezel No. 2 as shown in Fig 1 .

HINT:

Tape up the screwdriver tip before use.

Fig 1: Removing Door Inside Handle Bezel No. 2 Using Screwdriver

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1. Remove the screw.
2. Using a screwdriver, remove the door inside handle bezel No. 1 as shown in Fig 2 .

HINT:

Tape up the screwdriver tip before use.

Fig 2: Removing Door Inside Handle Bezel No. 1

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1. Using a screwdriver, remove the power window switch as shown in Fig 3 .

   HINT:

   Tape up the screwdriver tip before use.

2. Disconnect the connector.

Fig 3: Removing Door Window Switch Using Screwdriver

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Using a screwdriver, remove the door courtesy light, then disconnect the connector. HINT: Tape up the screwdriver tip before use.

Fig 4: Removing Door Courtesy Light

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1. Remove the 3 screws and 4 clips.
2. Insert a screwdriver between the door and door trim to pry the trim.
   NOTE: Be careful not to damage the door and door trim. 

   HINT:

   Tape up the screwdriver tip before use.

3. Pull the trim upward to remove it.

Fig 5: Removing Door Trim

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1. Remove the screw and the inside handle.
2. Disconnect the 2 control cables from the inside handle as shown in Fig 6 .

Remove the 3 screws and speaker, then disconnect the connector.

Fig 6: Disconnecting Control Cables From Inside Handle

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1. Remove the clamps and wire harness.
2. Remove the service hole cover.

HINT:

At the time of reassembly, bring out the 2 control cables and wire harness through the service hole cover.

Fig 7: Removing Service Hole Cover

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Using a scraper, remove the door belt molding.

HINT:

Tape up the scraper tip before use.

Fig 8: Removing Door Belt Molding

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Remove the 2 bolts, screw and division bar.

Disconnect the glass from the regulator arm and remove the door glass by pulling it upward.

1. Disconnect the connector, then remove the 3 bolts.
   1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 
2. Loosen the bolt and window regulator.
   1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

HINT:

• Remove the regulator through the service hole.
  Fig 10: Removing Window Regulator

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• At the time of reassembly, apply MP grease to the window regulator.

Do not apply grease to the spring of the window regulator. 

Fig 11: Applying MP Grease To Window Regulator

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1. Remove the screw.
2. Disconnect the connector.
3. Disconnect the link from outside handle.
4. Using a Torx wrench, remove the 3 screws and door lock through the service hole.

1. Torx wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 
2. Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

HINT:

At the time of reassembly:

• Apply adhesive to the 3 screws.
  1. Part No. 08833-00070, THREE BOND 1324 or equivalent. 
  Fig 12: Removing Door Lock

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• Remove the protector, and apply MP grease to the sliding and rotating parts of the door lock.

Remove the 2 bolts and outside handle.

1. Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf) 

Fig 13: Removing Outside Handle

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