Engine Cooling System: Radiator: Installation

Install side supports to radiator.
1. Install the 2 side support with 8 nuts.
  
  Fig 1: Locating Nuts, Brackets & Side Supports For Installation
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 12.7 N.m (130 kgf.cm, 9 ft.lbf)
2. Install the 2 brackets with the 4 nuts.
  Torque: 20 N.m (200 kgf.cm, 13 ft.lbf)
Install radiator assembly.
1. Place the radiator assembly to the body.
2. Install the 2 nuts.
  
  Fig 2: Locating Bolts For Installation
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 20 N.m (200 kgf.cm, 15 ft.lbf)
3. Install the radiator assembly with the 2 bolts to the body.
  Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)
Install fan pulley, fan shroud, fan with fluid coupling and generator drive belt.
1. Place the fan with fluid coupling, fan pulley and fan shroud in position.
2. Temporarily install the fan pulley mounting nuts.
3. Install the fan shroud with the 3 bolts.
  
  Fig 3: Locating Bolts For Installation Of Radiator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf)
4. Connect the A/T oil cooler hoses to the clamp on the fan shroud.
5. Install the generator drive belt. See INSTALLATION .
6. Tighten the 4 fan pulley mounting nuts.
7. Install the 2 brackets on wire to the radiator wire with 2 bolts.
8. Install the 2 clamps on the A/C discharge tube to the brackets on the wire with the 2 nuts.
Install radiator reservoir.
1. Install the grommet to the reservoir.
2. Attach the lower side of the reservoir to the fan shroud.
3. install the reservoir with the 2 bolts.
4. Connect the reservoir hose to the radiator.
5. Install the clamp on the wire to the radiator.
Connect a/t oil cooler hoses to radiator.
Connect radiator upper hose to radiator.
Connect radiator lower hose to radiator.
Fill with engine coolant.
Start engine and check for engine coolant leaks.
Recheck engine coolant level.
Install engine under cover No. 1.