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Automatic Transmission Floor Shift Assembly: Reassembly

  1. INSTALL 4 COLLARS 
  2. INSTALL CUSHION 

    Install the 2 cushions with the 2 screws.

    Fig 1: Installing Cushion
    G02818161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL SHIFT LEVER SUB ASSEMBLY 
    1. Install the shift lever sub-assembly with the control shaft.
    2. Fig 2: Installing Shift Lever Sub-Assembly
      G02818162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Support the control shaft, as shown in the illustration.
    4. Install a new spring nut to the control shaft by knocking them lightly via the 10-mm seated nut.
  4. INSTALL GROOVED PIN 
    1. Apply MP grease on the compression spring, detent rod and shift lever sub-assembly.
    2. Fig 3: Identifying Grease Application Surfaces On Compression Spring, Detent Rod & Shift Lever Sub-Assembly
      G02818163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Place the shift lever plate.
    4. Insert the grooved pin in the detent rod pin hole.
      Fig 4: Inserting Grooved Pin
      G02818164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Assemble the grooved pin to ensure that it fits into the guide hole of the shift lever sub-assembly in parallel.
      • Take care not to insert the pin in the wrong direction of the detent rod.
    5. Meet the grooved pin with the notch of the guide hole.
      Fig 5: Meeting Grooved Pin With Notch Of Guide Hole
      G02818165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Press the pin with a hammer.
      Fig 6: Pressing Pin With A Hammer
      G02818166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      A: 10.0 - 10.4 mm (0.39 - 0.41 in.) 

    NOTE: When pressing in the grooved pin, if doing it at the place other than the notch, the shift lever sub-assembly might be damaged.
  5. CHECK DETENT ROD OPERATION 
  6. INSTALL SHIFT LEVER KNOB SLEEVE 
    Fig 7: Installing Shift Lever Knob Sleeve
    G02818167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL MANUAL DETENT SPRING 

    Install the manual detent spring with the screw.

    Fig 8: Installing Manual Detent Spring
    G02818168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL SHIFT LOCK CONTROL UNIT 

    Install the shift lock unit assembly with the 2 screws.

    Fig 9: Installing Shift Lock Control Unit
    G02818169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Install the grooved pin into the groove of the shift lock unit as shown in the illustration.
    Fig 10: Installing Grooved Pin Into Groove Of Shift Lock Unit
    G02818170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. ASSEMBLE LOWER POSITION INDICATOR HOUSING 
    Fig 11: Assembling Lower Position Indicator Housing
    G02818171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Install the slide cover.
    2. Install the spring and shift lock release bottom.
    3. Install the control position indicator plate.
  10. INSTALL LOWER POSITION INDICATOR HOUSING 

    Install the lower position indicator housing with the 4 screws.

    Fig 12: Installing Lower Position Indicator Housing
    G02818172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL INDICATOR LIGHT 
    1. Install the bulb and cap to the indicator light wire.
    2. Fig 13: Installing Bulb & Cap To Indicator Light Wire
      G02818173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the indicator light to the lower position indicator housing.
  12. ASSEMBLE SHIFT LEVER KNOB SUB ASSEMBLY 
    1. Install the spring and shift lever knob to the shift lever knob.
    2. Install the O/D main switch and O/D main switch cover to the shift lever knob.
  13. INSTALL SHIFT LEVER KNOB AND SHIFT LEVER KNOB COVER 
    1. Pass through the wire harness of the O/D main switch as shown in the illustration and set it.
    2. Install the shift lever knob and shift lever knob cover to the shift lever sub-assembly.
      NOTE: When operating the shift lever sub-assembly, check that excessive force is not applied to the wire harness of the O/D main switch.
    3. Install the 2 shift lever sub-assembly set screws.

      Torque: 2.2 N.m (22 kgf.cm, 19 in..lbf) 

    4. Raise the shift lever knob cover.
  14. CONNECT O/D MAIN SWITCH TERMINAL 
    1. Connect the terminals of the O/D main switch.
    2. Connect the O/D main switch connector to the shift lever plate.