Cooling System (Mechanical): Radiator: Installation

Fig 1: Installing Radiator Side Supports

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 12.7 N.m (130 kgf.cm, 9 ft.lbf) 

Torque: 20 N.m (200 kgf.cm, 13 ft.lbf) 

1. Place the radiator assembly to the body.
2. Install the 2 nuts.

   Torque: 20 N.m (200 kgf.cm, 15 ft.lbf) 

   Fig 2: Installing Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the radiator assembly with the 2 bolts to the body.

Torque: 18 N.m (185 kgf.cm, 13 ft.lbf) 

1. Place the fan with fluid coupling, fan pulley and fan shroud in position.
2. Temporarily install the fan pulley mounting nuts.
3. Install the fan shroud with the 3 bolts.

   Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf) 

4. Connect the A/T oil cooler hoses to the clamp on the fan shroud.
5. Install the generator drive belt. (See DRIVE BELT ROUTING ).
6. Tighten the 4 fan pulley mounting nuts.
7. Install the 2 brackets on wire to the radiator wire with 2 bolts.
8. Install the 2 clamps on the A/C discharge tube to the brackets on the wire with the 2 nuts.
   Fig 3: Installing Radiator Assembly Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the grommet to the reservoir.
2. Attach the lower side of the reservoir to the fun shroud.
3. Install the reservoir with the 2 bolts.
4. Connect the reservoir hose to the radiator.
5. Install the clamp on the wire to the radiator.