Power Tilt And Power Telescopic Steering Column: Reassembly

1. Install the bearing thrust collar and compression spring to the shaft.
2. Install the shaft assembly to the column upper tube sub-assembly.
3. Using SST, compress the compression spring.

   SST 09950-4001 1 (09958-04011)

   Fig 1: Installing Bearing Thrust Collar & Compression Spring To Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Do not bend the universal joint of the shaft more than 20°.
4. Using a snap ring expander, install a new snap ring to the shaft.

1. Install the 3 bushings to the break away bracket.
2. Install 2 new support stopper bolt bushings to the column tube assembly.
3. Install the column upper tube assembly to the break away bracket.
4. Install the column upper tube sub-assembly with the main shaft assembly to the break away bracket.
5. Using a hexagon wrench, install the 2 tilt steering bolts.

   Torque: 20 N.m (210 kgf.cm, 15 ft.lbf) 

6. Install a new snap ring.

1. Install the 4 energy absorber cushions, 2 bearings and telescopic steering screw.
2. Install the nut.

   Torque: 0.8 N.m (8.2 kgf.cm, 7.1 in.lbf) 

3. Using a punch, stake the nut.

Install the telescopic steering slider support with the 2 bolts.

Torque: 11 N.m (110 kgf.cm, 8 ft.lbf) 

1. Install the 2 new energy absorbing guides and 2 new absorbing plates.
Fig 2: Installing Energy Absorbing Plates
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 new energy absorbing clips.

1. Install the tube attachment to the column tube support.
2. Install the column tube support with the bolt.

   Torque: 15 N.m (150 kgf.cm, 11 ft.lbf) 

1. Install the 2 telescopic steering wedge lock springs, 2 steering lock wedges and column upper bracket and column upper clamp.
2. Using a hexagon wrench, install the 2 telesco lever lock bolts.

   Torque: 10 N.m (100 kgf.cm, 7 ft.lbf) 

3. Install and tighten the 2 new tapered-head bolts until the bolt heads break off.
Fig 3: Installing Tapered-Head Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the column tube stopper.

Torque: 19 N.m (190 kgf.cm, 14 ft.lbf) 

1. Install the telescopic steering column cable.
2. Install the power telescopic motor with the 2 bolts.

   Torque: 9.0 N.m (90 kgf.cm, 78 in.lbf) 

3. INSTALL ADJUSTING NUT NO. 1 
   1. Install 2 new support stopper bolt bushings to the adjusting nut No. 1.
   2. Install the adjusting nut No. 1 to the column upper tube.
   3. Install the 2 tilt steering shafts.
4. INSTALL POWER TILT MOTOR 
   1. Install 2 new support stopper bolt bushings to the power tilt motor.
   2. Install 2 new E-rings.
   3. Using a hexagon wrench, install the power tilt motor and 2 tilt steering bolts.

      Torque: 20 N.m (210 kgf.cm, 15 ft.lbf) 

   4. Install the stopper No. 1 and stopper spring.
   5. Using a hexagon wrench, install the support stopper bolt.
5. INSTALL TURN SIGNAL BRACKET 

   Install the turn signal bracket with the 3 bolts.

6. INSTALL STEERING COLUMN PROTECTOR NO. 1 

   Install the steering column protector No. 1 with the bolt.

   Torque: 15 N.m (150 kgf.cm, 11 ft.lbf) 

7. INSTALL CONNECTOR BRACKET 

   Install the connector bracket with the bolt.

8. INSTALL TRANSPONDER KEY AMPLIFIER ASSEMBLY 
9. INSTALL NO. 2 LOWER COVER 
10. INSTALL INTERMEDIATE SHAFT ASSEMBLY 
    1. Install the thrust stopper and upper side No. 2 lower cover.
    2. Align the matchmarks on the intermediate shaft assembly and main shaft assembly.
    Fig 4: Aligning Matchmarks On Intermediate Shaft Assembly
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bolt.

    Torque: 34 N.m (350 kgf.cm, 25 ft.lbf) 

11. INSTALL NO. 2 LOWER COVER 

    Install the No. 2 lower cover with the 2 nuts.

    Torque: 25 N.m (260 kgf.cm, 19 ft.lbf)