FixVault

Tilt Steering Column: Disassembly

NOTE: When using a vise, do not overtighten it.
  1. REMOVE TRANSPONDER KEY AMPLIFIER WITH COIL 
    1. Widen the claw hung on the upper bracket by approx. 1.0 mm (0.039 in.) using a screwdriver.
      Fig 1: Removing Transponder Key Amplifier With Coil
      G02837498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull the transponder key amplifier toward the rear of the vehicle with the claw open.
      NOTE: Take care not to use excessive force to prevent the case from being damaged.
  2. REMOVE COLUMN UPPER BRACKET AND COLUMN UPPER CLAMP 
    1. Using a centering punch, mark the center of the 2 tapered-head bolts.
    2. Using a 3-4mm (0.12-0.16 in.) drill, drill into the 2 bolts.
    3. Using a screw extractor, remove the 2 bolts, column upper clamp and column upper bracket.
  3. REMOVE TILT STEERING SUPPORT 

    Remove the bolt and tilt steering support.

    Fig 2: Removing 2 Bolts, Column Upper Bracket And Column Upper Clamp
    G02837499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE BRACKET SPACER AND NO. 1 SUPPORT COLLARS 
    1. Using an extension bar and a hammer, tap out the bracket spacer.
      Fig 3: Removing Bracket Spacer
      G02837500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, remove the 2 No. 1 support collars.
  5. REMOVE TILT LEVER AND BREAK AWAY BRACKET 
    1. Remove the tilt spring.
      Fig 4: Removing 2 No. 1 Support Collars
      G02837501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the No. 2 tilt lever lock bolt and No. 1 support reinforce.

      HINT:

      This bolt is left-handed one.

      Fig 5: Removing No. 2 Tilt Lever Lock Bolt
      G02837502Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the adjusting nut, tilt lever, stopper, tilt lever lock bolt and break away bracket.

      HINT:

      This nut is left-handed one.

    4. Remove the No. 2 support collar from the break away bracket.
      Fig 6: Removing Adjusting Nut
      G02837503Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE MAIN SHAFT ASSEMBLY AND MAIN SHAFT BUSHING 
    1. Using a snap ring expander, remove the snap ring on the upper side.
      Fig 7: Removing Snap Ring On Upper Side
      G02837504Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Pull out the main shaft assembly and main shaft bushing.
    3. Using a snap ring expander, remove the snap ring on the lower side.
      Fig 8: Removing Main Shaft Assembly
      G02837505Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002