Sliding Roof: Replacement

REMOVE ROOF HEADLINING ASSY (See REPLACEMENT )
REMOVE SLIDING ROOF GLASS SUB-ASSY
1. Using a Torx wrench (T25), remove the 4 screws the sliding roof glass.
2. Pull the glass upward to remove it.
REMOVE SLIDING ROOF WEATHERSTRIP
REMOVE SLIDING ROOF DRIVE GEAR SUB-ASSY
NOTE: Remove the drive gear with the sliding roof fully closed.
1. Disconnect the connector.
2. Remove the 3 bolts and drive gear.
3. Remove the screw and cam plate cover.
4. Turn the drive gear to align the point marks, as shown in the illustration.
5. Install the cam plate cover and screw.
  NOTE: At the time of installation, if the sliding roof position and drive gear fully closed position are not aligned, the sliding roof does not operate normally.
  
  Fig 2: Turning Drive Gear To Align Point Marks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SLIDING ROOF HOUSING ASSY
1. Disconnect the 4 drain hoses from the housing.
2. Remove the 8 bolts and 4 brackets.
3. Remove the 6 nuts and housing.
  
  Fig 3: Removing Sliding Roof Housing Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SLIDING ROOF PANEL STOPPER
1. Remove the 2 screws and 2 stoppers.
  
  Fig 4: Removing Sliding Roof Panel Stopper
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SUNSHADE TRIM SUB-ASSY
1. Remove the 2 screws and 2 stoppers.
2. Sliding the sunshade trim backward, remove it.
  
  Fig 5: Removing Sunshade Trim Sub-Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE ROOF DRIP CHANNEL REAR
1. Remove the roof drip channel rear as shown in the illustration.
  
  Fig 6: Removing Roof Drip Channel Rear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SLIDING ROOF DRIVE CABLE LH
1. Sliding the drive cable backward, remove it.
REMOVE SLIDING ROOF DRIVE CABLE RH
1. Sliding the drive cable backward, remove it.
  
  Fig 7: Removing Sliding Roof Drive Cable RH/LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE ROOF WIND DEFLECTOR PANEL SUB-ASSY
1. Remove the 2 screws and roof wind deflector panel.
REMOVE SLIDING ROOF GUIDE BLOCK LH
1. Remove the 2 screws and guide block.
REMOVE SLIDING ROOF GUIDE BLOCK RH
1. Remove the 2 screws and guide block.
  
  Fig 8: Removing Sliding Roof Guide Block RH/LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE SLIDE ROOF RAIL SUB-ASSY
1. Remove the 6 screws and sliding roof housing.
  
  Fig 9: Removing Slide Roof Rail Sub-Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SLIDE ROOF RAIL SUB-ASSY
1. Install the sliding roof housing with the 6 screws.
INSTALL SLIDING ROOF GUIDE BLOCK LH
1. Install the guide block with the 2 screws.
INSTALL SLIDING ROOF GUIDE BLOCK RH
1. Install the guide block with the 2 screws.
  
  Fig 10: Installing Sliding Roof Guide Block RH/LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ROOF WIND DEFLECTOR PANEL SUB-ASSY
1. Install the roof deflector panel with the 2 screws.
INSTALL SLIDING ROOF DRIVE CABLE LH
1. Sliding the drive cable forward, install it.
INSTALL SLIDING ROOF DRIVE CABLE RH
1. Sliding the drive cable forward, install it.
  
  Fig 11: Installing Sliding Roof Drive Cable RH/LH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ROOF DRIP CHANNEL REAR
1. Install the roof drip channel rear, as shown in the illustration.
  
  Fig 12: Installing Roof Drip Channel Rear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SUNSHADE TRIM SUB-ASSY
1. Install the 2 stopper with the 2 screws.
  
  Fig 13: Installing Sunshade Trim Sub-Assy
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SLIDING ROOF PANEL STOPPER
1. Install the 2 stoppers with the 2 screws.
  
  Fig 14: Installing Sliding Roof Panel Stopper
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SLIDING ROOF HOUSING ASSY
1. Install the housing with the 6 nuts.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
2. Install the 4 brackets with the 8 bolts.
  Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
3. Connect the 4 drain hoses to the housing.
INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSY
1. Install the drive gear with the 3 bolts.
  
  Fig 15: Installing Drive Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
2. Connect the connector.
INSTALL SLIDING ROOF WEATHERSTRIP

INSTALL SLIDING ROOF GLASS SUB-ASSY

Using a Torx wrench (T25), install the sliding roof glass with the 4 screws.
Torque: 4.0 N.m(41 kgf.cm, 35 in.lbf)

Check the difference in level between the sliding roof weatherstrip and roof panel.

Fig 16: Checking Difference In Level Between Sliding Roof Weatherstrip & Roof Panel

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard:

SLIDING ROOF WEATHERSTRIP AND ROOF PANEL LEVEL DIFFERENCE SPECIFICATION

Difference In Level	Specification
Place (a)	0 + 1.5 mm (0 +/- 0.059 in.)
Place (b)	0 + 1.5 mm (0 + 0.059 in.)
Place (b)	0 - 1.0 mm (0 - 0.039 in.)

INSPECT SLIDING ROOF GLASS SUB-ASSY
1. Using a Torx wrench (T25), loosen the sliding roof glass installation screws.
2. Adjust the sliding roof glass forward and backward.
  
  Fig 17: Adjusting Sliding Roof Glass Forward & Backward
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. When the front or rear alignment is not correct, remove the drive gear and sliding roof glass, then adjust the drive rail.
  
  Fig 18: Adjusting Drive Rail
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Remove the drive gear with the sliding roof fully closed.
4. Adjust the roof rail by sliding the cable forward or backward to align the 2 marks, as shown in the illustration.
5. Install the drive gear and sliding roof glass.
INSPECT FOR LEAK
1. Adjusting the sliding roof, check there is no water leak.
2. In case of water leak, readjust the sliding roof.
INSTALL ROOF HEADLINING ASSY (See REPLACEMENT )