Front Door: Disassembly

w/o Power window: REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag, and remove the regulator handle and plate.

Fig 1: Pulling Off Snap Ring With Shop Rag
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE INSIDE HANDLE BEZEL

Fig 2: Removing Inside Handle Bezel
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the screw.
2. Using a screwdriver, pry out the bezel.
NOTE: Tape the screwdriver tip before use.
REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH

Fig 3: Removing Front Door Lower Frame Bracket Garnish
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver, remove the front door lower frame bracket garnish.

NOTE: Tape the screwdriver tip before use.
w/ Power window: REMOVE POWER WINDOW SWITCH

Fig 4: Removing Power Window Switch
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver, remove the power window switch then disconnect the connector.

NOTE: Tape the screwdriver tip before use.
REMOVE DOOR TRIM BOARD

Fig 5: Removing Door Assist Grip Cover
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Using a screwdriver, remove the door assist grip cover.
  NOTE: Tape the screwdriver tip before use.
2. Remove the 2 screws and clip.
3. Insert a screwdriver, between the door panel and door trim board to pry the door trim board loose.
  NOTE: Tape the screwdriver tip before use.
4. Remove the door trim board.
REMOVE DOOR INSIDE HANDLE

Fig 6: Removing Door Inside Handle
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Remove the screw and inside handle.
2. Disconnect the 2 cables from the inside handle.
REMOVE SERVICE HOLE COVER
REMOVE FRONT DOOR WEATHERSTRIP
Using a screwdriver, remove the front door weatherstrip.

NOTE: Tape the screwdriver tip before use.
REMOVE OUTSIDE REAR VIEW MIRROR
1. Disconnect the connector.
2. Remove the 3 bolts and outside rear view mirror.
REMOVE DOOR GLASS RUN
REMOVE DOOR BELT MOULDING
1. Remove the screw.
2. Using a moulding remover, remove the front door belt moulding.
REMOVE DOOR SPEAKER
1. Disconnect the connector.
2. Using a drill of less than 0 4 mm (0.16 in.), drill out the rivet heads and remove the door speaker.
3. Gently and vertically put the drill to the rivet, and cut the rivet flanges.
  NOTE:
  - Prizing the hole with a drill can lead to damage to the rivet hole or breaking the drill.
  - Take care as the cut rivet is hot.
4. Even if flange is taken off, continue drilling and push out remaining fragments with the drill.
5. Using a vacuum cleaner, remove the drilled rivet and their dust from the inside of the door panel.
REMOVE DOOR GLASS
1. Open the door glass until the bolts appear in the service hole.
2. Remove the 2 glass mounting bolts.
  
  Fig 8: Removing Glass Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Be careful not to drop the door glass.
3. Pull up the door glass upward to remove it.
REMOVE WINDOW REGULATOR

Fig 9: Removing Window Regulator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. w/o Power window: Remove the 5 bolts.
2. w/ Power window: Remove the 6 bolts.
3. w/ Power window: Disconnect the connector.
4. Remove the regulator through the service hole.
REMOVE WINDOW REGULATOR MOTOR

Fig 10: Removing Window Regulator Motor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Place matchmarks on the window regulator motor bracket and regulator gear.
2. Using a Torx wrench, remove the 3 screws and motor.
NOTE: At the time of reassembly, please refer to the following item. Align the matchmarks on the regulator motor bracket and regulator gear.

NOTE: If having rotated the motor only, reset the motor (See ADJUSTMENT )

NOTE: Never rotate the motor to the down direction until the complete of the window glass installation.
REMOVE DOOR LOCK

Fig 11: Removing Door Lock
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Disconnect the link from the door lock.
2. Remove the 5 screws and bolt.
3. w/ Power door lock: Disconnect the connector.
4. Remove the door lock through the service hole.
REMOVE OUTSIDE HANDLE
Remove the 2 screws and outside handle.