Front Door: Reassembly

INSTALL OUTSIDE HANDLE
Install the outside handle with the 2 screws.

Fig 1: Installing Outside Handle With Screws
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Torque: 2.5 N.m (25 kgf.cm, 22 in..lbf)
INSTALL DOOR LOCK
NOTE: Apply MP grease to the sliding surface of the door lock.
1. Install the door lock through the service hole.
2. w/ Power door lock: Connect the connector.
3. Install the door lock with the 5 screws and bolt.
  
  Fig 2: Installing Door Lock With Screws & Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Torque: 5.0 N.m (50 kgf.cm, 44 in..lbf)
  NOTE: Apply adhesive to the 3 screws.
  
  Part No. 08833-00070, THREE BOND 1324 or equivalent
4. Connect the link to the door lock.
INSTALL WINDOW REGULATOR
1. w/ Power window: Install the motor with the 3 screws.
  
  Fig 3: Installing Motor With Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Apply MP grease to the window regulator rollers.
2. Install the window regulator through the service hole.
3. w/ Power window: Install the window regulator with the 6 nuts.
  
  Fig 4: Installing Window Regulator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Torque: 8.5 N.m (85 kgf.cm, 75 in..lbf)
4. w/ Power window: Connect the connector.
5. w/o Power window: Install the window regulator with the 5 nuts.
  1. Torque: 8.5 N.m (85 kgf.cm, 75 in..lbf)
INSTALL DOOR GLASS
Install the door glass with the 2 glass mounting bolts.

Fig 5: Installing Door Glass With Glass Mounting Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Torque: 5.0 N.m (50 kgf.cm, 44 in..lbf)
NOTE: Be careful not to drop the door glass.
INSTALL DOOR SPEAKER
1. Using an air riveter or hand riveter, install the door speaker with 3 new rivets.
  
  Fig 6: Installing Door Speaker Using Air Riveter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Do not prize a riveter, as riveter is damaged, it is not tightened and the mandrel is bent.
    
    Fig 7: Identifying Incorrect Rivet Installation (1 Of 2)
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - Do not tilt the riveter and disconnect the rivet from the material while handling a riveter, as the materials are not tightened firmly.
    
    Fig 8: Identifying Incorrect Rivet Installation (1 Of 2)
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - Install the rivet while attaching materials, as they are not tightened firmly.
2. Connect the connector.
INSTALL DOOR BELT MOULDING
INSTALL DOOR GLASS RUN
INSTALL OUTSIDE REAR VIEW MIRROR
1. Install the outside rear view mirror with the 3 bolts.
2. Connect the connector.
INSTALL FRONT DOOR WEATHERSTRIP
INSTALL SERVICE HOLE COVER
NOTE: Pull out the links through the service hole cover.
INSTALL DOOR INSIDE HANDLE
1. Install the door inside handle with the 2 screws.
2. Connect the link to the door inside handle.
  
  Fig 10: Installing Service Hole Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DOOR TRIM BOARD
Install the door trim board with the 2 screws and clip.

Fig 11: Installing Door Trim Board With Screws & Clip
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
w/Power window: INSTALL POWER WINDOW SWITCH
INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH
w/o Power window: INSTALL REGULATOR HANDLE
Install the regulator handle with the snap ring.

Fig 12: Installing Regulator Handle
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE: With door window fully closed, install the plate and the regulator handle with the snap ring as shown.