Cooling System (Mechanical): Radiator: Disassembly

REMOVE DRAIN PLUG
1. Remove the drain plug.
2. Remove the O-ring.
ASSEMBLE SST
1. SST 09230-01010
1. Install the claw to the overhaul handle, inserting it in the hole in part "A" as shown in the diagram.
  
  Fig 1: Adjusting Stopper Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. While gripping the handle, adjust the stopper bolts so that dimension "B" is as shown in the illustration.
  Dimension "B": 0.2 - 0.3 mm (0.008 - 0.012 in.)
NOTE: If this adjustment is not done the claw may be damaged.
UNCAULK LOCK PLATES
Using SST to release the caulking, squeeze the handle until stopped by the stopper bolts.

Fig 2: Using SST To Release Caulking
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. SST 09230-01010
REMOVE TANKS AND O-RINGS
Lightly tap the bracket of the radiator (or radiator inlet or outlet) with a soft-faced hammer, and remove the tank and the O-ring.

Fig 3: Using Soft-Faced Hammer To Remove Upper Tank
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
A/T:
1. REMOVE OIL COOLER PIPES FROM LOWER TANK
1. Loosen the 2 nuts, and remove the 2 pipes.
2. Remove the 2 nuts.
3. W.