FixVault

Quarter Window Glass: Installation

  1. CLEAN AND SHAPE CONTACT SURFACE OF BODY 
    1. Using a knife, cut away any rough areas on the body.

      HINT:

      Leave as much of the adhesive on the body as possible.

    2. Clean the cut surface of the adhesive with a shop rag saturated in cleaner.

      HINT:

      Even if all the adhesive has been removed, clean the body.

  2. CLEAN REMOVED GLASS 
    1. Using a scraper, remove the adhesive sticking to the glass.
    2. Clean the glass with cleaner.
    NOTE: Do not touch the glass after cleaning it.
    Fig 1: Identifying Adhesive
    G02879781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. COAT CONTACT SURFACE OF BODY WITH PRIMER "M" 

    Using a brush, coat Primer M to the exposed part of body on the vehicle side.

    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not coat Primer M to the adhesive.
    • Do not keep any of the opened Primer M for later use.
    Fig 2: Coating Primer M To Exposed Part Of Body On Vehicle Side
    G02879782Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G" 
    1. Using a brush or sponge, coat the edge of the glass and contact surface with Primer G.
    2. When the primer is applied by mistake to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
    NOTE:
    • Allow 3 minutes or more to dry the primer coated surface.
    • Do not keep any of the opened Primer G for later use.
    Fig 3: Coating Edge Of Glass And Contact Surface With Primer G
    G02879783Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. APPLY ADHESIVE 
    1. Cut off the tip of the cartridge nozzle.

      Part No. 08850-00801 or equivalent 

      HINT:

      After cutting off the tip, use all adhesive within the time described in TEMPERATURE AND TACKFREE TIME FOR APPLYING ADHESIVE  .

      TEMPERATURE AND TACKFREE TIME FOR APPLYING ADHESIVE

      Temperature Tackfree time
      35 °C (95 °F) 15 minutes
      20°C (68 °F) 100 minutes
      5 °C (41 °F) 8 hours
    2. Load the cartridge into the sealer gun.
    3. Coat the glass with adhesive as shown in Fig 4 .

      A: 8.0 mm (0.315 in.) 

      B: 13.5 mm (0.531 in.) 

      Fig 4: Applying Adhesive
      G02879784Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL QUARTER WINDOW GLASS 
    1. Install the glass to the body.
    2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.
    NOTE: Take care not to drive the vehicle during the time described in TEMPERATURE AND DRIVING TIMING  .
    TEMPERATURE AND DRIVING TIMING

    Temperature Minimum time prior to driving the vehicle
    35°C (95 °F) 1.5 hours
    20°C (68 °F) 5 hours
    5 °C (41 °F) 24 hours
  7. INSPECT FOR LEAKS AND REPAIR 
    NOTE: Conduct a leak test after hardening time has elapsed.
  8. INSTALL ROOF SIDE INNER GARNISH 
  9. INSTALL REAR DOOR OPENING TRIM 
  10. INSTALL REAR SEAT (See  INSTALLATION  )